PART 1 Welding Fundamentals |
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Chapter 1 Safety in the Welding Shop |
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13 | (1) |
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13 | (4) |
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1.3 Safety in the Welding Environment |
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17 | (2) |
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1.4 Oxyfuel Gas Welding and Cutting Safety |
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19 | (2) |
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1.5 Arc Welding and Cutting Safety |
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21 | (3) |
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1.6 Resistance Welding Safety |
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24 | (1) |
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1.7 Safety around Welding Robots |
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24 | (1) |
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1.8 Special Welding Process Safety |
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25 | (1) |
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Safety Test (General Shop Safety) |
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25 | (1) |
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Safety Test (Oxyfuel Gas Welding and Cutting) |
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26 | (1) |
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Safety Test (Arc Welding and Cutting) |
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27 | (1) |
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Safety Test (Resistance and Special Welding Processes) |
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27 | (2) |
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29 | (1) |
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2.2 Orthographic Projection |
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30 | (1) |
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30 | (1) |
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2.4 Using a Working Drawing |
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31 | (1) |
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2.5 Types of Lines Used on a Drawing |
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31 | (1) |
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2.6 Drawings Made to a Scale |
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32 | (1) |
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33 | (2) |
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35 | (2) |
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Chapter 3 Reading Welding Symbols |
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37 | (1) |
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37 | (5) |
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3.3 The Reference Line, Arrowhead, and Tail |
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42 | (1) |
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43 | (1) |
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3.5 The Arrow Side and Other Side |
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43 | (1) |
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3.6 Root Opening and Groove Angle |
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44 | (1) |
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3.7 Contour and Finish Symbols |
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44 | (1) |
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3.8 Depth of Bevel, Size or Strength, and Groove Weld Size |
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45 | (1) |
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3.9 Length and Pitch of the Weld |
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46 | (3) |
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3.10 Backing Welds and Melt-Through Symbols |
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3.11 Weld-All-Around and Field Weld Symbols |
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3.12 Multiple Reference Lines |
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49 | (1) |
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49 | (1) |
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49 | (1) |
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50 | (2) |
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3.16 Review of Welding Symbols |
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52 | (1) |
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52 | (4) |
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Chapter 4 Welding and Cutting Processes |
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4.1 Shielded Metal Arc Welding (SMAW) |
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56 | (1) |
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4.2 Gas Tungsten Arc Welding (GTAW) |
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57 | (1) |
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4.3 Gas Metal Arc Welding (GMAW) |
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58 | (1) |
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4.4 Flux Cored Arc Welding (FCAW) |
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59 | (1) |
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4.5 Shielded Metal Arc Cutting (SMAC) |
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60 | (1) |
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4.6 Plasma Arc Cutting (PAC) |
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61 | (1) |
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4.7 Air Carbon Arc Cutting (CAC-A) |
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62 | (1) |
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4.8 Oxygen Arc Cutting (OAC) |
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63 | (1) |
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4.9 Gas Tungsten Arc Cutting (GTAC) |
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64 | (1) |
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4.10 Exothermic (Ultrathermic) Cutting |
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65 | (1) |
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4.11 Oxyacetylene Welding (OAW) |
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66 | (2) |
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4.12 Oxyfuel Gas Cutting (OFC) |
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68 | (4) |
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4.13 Torch Soldering (TS) |
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72 | (1) |
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73 | (2) |
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4.15 Resistance SpotWelding (RSW) |
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75 | (1) |
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4.16 Projection Welding (PW) |
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76 | (1) |
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4.17 Resistance Seam Welding (RSEW) |
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77 | (1) |
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78 | (1) |
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4.19 Submerged Arc Welding (SAW) |
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79 | (1) |
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4.20 Electroslag Welding (ESW) |
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80 | (1) |
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4.21 Arc Stud Welding (SW) |
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81 | (1) |
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82 | (1) |
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4.23 Explosion Welding (EXW) |
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83 | (1) |
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84 | (1) |
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4.25 Friction Welding (FRW) |
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85 | (1) |
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4.26 Friction Stir Welding (FSW) |
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86 | (1) |
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4.27 Ultrasonic Welding (USW) |
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87 | (1) |
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4.28 Laser Beam Welding (LBW) |
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88 | (1) |
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4.29 Electron Beam Welding (EBW) |
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89 | (1) |
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4.30 Torch Plastic Welding |
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90 | (1) |
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4.31 Oxygen Lance Cutting (OLC) |
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91 | (1) |
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4.32 Oxyfuel Gas Underwater Cutting (OFC) |
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92 | (1) |
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93 | (1) |
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4.34 Steel Temperature and Color Relationships |
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93 | (2) |
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4.35 Welding and Allied Processes |
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95 | (1) |
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96 | (3) |
PART 2 Shielded Metal Arc Welding |
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Chapter 5 Shielded Metal Arc Welding Equipment and Supplies |
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5.1 Arc Welding Power Source Classifications |
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99 | (1) |
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5.2 Constant Current Power Sources |
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100 | (13) |
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5.3 NEMA Arc Welding Power Source Classifications |
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113 | (1) |
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114 | (4) |
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118 | (2) |
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5.6 Carbon and Low-Alloy Steel Covered Electrode Classification |
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120 | (4) |
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5.7 Nonferrous Electrode Classifications |
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124 | (1) |
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125 | (1) |
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5.9 Power Source Remote Controls |
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125 | (1) |
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5.10 Weld-Cleaning Equipment |
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125 | (1) |
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125 | (3) |
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5.12 Special Arc Welder Clothing |
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128 | (1) |
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129 | (2) |
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Chapter 6 Shielded Metal Arc Welding |
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6.1 Direct Current (dc) Arc Welding Fundamentals |
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131 | (2) |
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6.2 DCEN and DCSP Fundamentals |
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133 | (1) |
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6.3 Alternating Current (ac) Arc Welding Fundamentals |
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134 | (3) |
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6.4 Selecting an Arc Welding Machine |
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137 | (2) |
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6.5 Starting, Stopping, and Adjusting the Arc Welding Power Source for SMAW |
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139 | (8) |
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147 | (1) |
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6.7 Arc Welded Joint Designs |
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148 | (13) |
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6.8 Review of Safety in SMAW |
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161 | (1) |
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162 | (3) |
PART 3 Gas Tungsten and Gas Metal Arc Welding |
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Chapter 7 GTAW and GMAW Equipment and Supplies |
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7.1 The Gas Tungsten Arc Welding Station |
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165 | (1) |
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7.2 Arc Welding Power Sources for GTAW |
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166 | (2) |
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7.3 Balanced and Unbalanced AC Waves |
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168 | (2) |
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7.4 Shielding Gases Used with GTAW |
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170 | (3) |
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7.5 Electrode Leads and Hoses Used for GTAW |
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173 | (1) |
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174 | (4) |
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178 | (1) |
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7.8 Filler Metals Used with GTAW |
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179 | (1) |
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7.9 The Gas Metal Arc Welding Station |
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179 | (2) |
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7.10 Arc Welding Power Sources for GMAW |
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181 | (2) |
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7.11 Wire Feeders Used with GMAW |
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183 | (1) |
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7.12 GMAW Shielding Gases |
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184 | (2) |
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7.13 The GMAW Welding Gun |
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186 | (3) |
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189 | (1) |
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7.15 Smoke-Extracting Systems |
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190 | (1) |
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7.16 Flux Cored Arc Welding (FCAW) |
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190 | (2) |
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7.17 The Flux Cored Arc Welding Station |
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192 | (2) |
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7.18 Flux Cored Arc Welding Electrode Wire |
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194 | (1) |
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195 | (3) |
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7.20 Filter Lenses for Use when Gas-Shielded Arc Welding |
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198 | (1) |
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198 | (1) |
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199 | (2) |
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201 | (3) |
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Chapter 8 Gas Tungsten Arc Welding |
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8.1 Gas Tungsten Arc Welding Principles |
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204 | (3) |
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207 | (1) |
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8.3 Setting up the GTAW Station |
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207 | (13) |
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8.4 Preparing Metal for Welding |
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220 | (1) |
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8.5 Methods of Starting the Arc |
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220 | (1) |
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8.6 Gas Tungsten Arc Welding Techniques |
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221 | (1) |
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8.7 Shutting Down the GTAW Station |
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222 | (1) |
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8.8 Welding Joints in the Flat Welding Position |
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222 | (2) |
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8.9 Welding Joints in the Horizontal Welding Position |
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224 | (2) |
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8.10 Welding Joints in the Vertical Welding Position |
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226 | (1) |
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8.11 Welding Joints in the Overhead Welding Position |
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226 | (1) |
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8.12 Semiautomatic Welding |
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227 | (1) |
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8.13 Automatic and Mechanized GTAW |
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228 | (2) |
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8.14 GTAW Troubleshooting Guide |
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230 | (1) |
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230 | (1) |
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230 | (3) |
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Chapter 9 Gas Metal Arc Welding |
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9.1 Gas Metal Arc Welding Principles |
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233 | (4) |
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237 | (1) |
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9.3 Setting up the GMAW Station |
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238 | (14) |
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9.4 Preparing Metal for Welding |
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252 | (1) |
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252 | (1) |
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253 | (1) |
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9.7 Shutting down the Station |
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254 | (1) |
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9.8 Welding Joints in the Flat Welding Position |
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255 | (2) |
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9.9 Welding Joints in the Horizontal Welding Position |
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257 | (1) |
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9.10 Welding Joints in the Vertical Welding Position |
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258 | (1) |
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9.11 Welding Joints in the Overhead Welding Position |
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259 | (1) |
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9.12 Automatic GMAW and FCAW |
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260 | (1) |
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9.13 Gas Metal Arc Spot Welding |
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261 | (1) |
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9.14 GMAW Troubleshooting Guide |
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262 | (1) |
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9.15 GMAW and FCAW Safety |
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262 | (2) |
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264 | (3) |
PART 4 Arc Cutting |
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Chapter 10 Plasma Arc Cutting |
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10.1 Plasma Arc Cutting Principles |
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267 | (1) |
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10.2 Plasma Arc Cutting Equipment and Supplies |
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267 | (2) |
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10.3 Plasma and Shielding Gases |
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269 | (2) |
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10.4 Setting Up the PAC Station |
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271 | (1) |
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271 | (2) |
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273 | (1) |
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273 | (2) |
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275 | (1) |
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276 | (1) |
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10.10 Shutting Down the PAC Station |
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277 | (1) |
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277 | (2) |
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Chapter 11 Arc and Oxygen Arc Cutting Equipment and Processes |
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11.1 Air Carbon Arc Cutting (CAC-A) Equipment |
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279 | (3) |
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11.2 Air Carbon Arc Cutting and Gouging |
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282 | (2) |
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11.3 Exothermic Cutting Equipment and Supplies |
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284 | (1) |
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11.4 Exothermic Cutting, Gouging, and Piercing |
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285 | (4) |
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11.5 Oxygen Arc Cutting (OAC) Equipment |
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289 | (1) |
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11.6 Oxygen Arc Cutting and Gouging |
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289 | (2) |
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11.7 Shielded Metal Arc Cutting (SMAC) Electrodes |
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291 | (1) |
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11.8 Shielded Metal Arc Cutting and Gouging |
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292 | (1) |
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11.9 Gas Metal Arc (GMAC) and Gas Tungsten Arc (GTAC) Cutting Principles |
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293 | (1) |
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11.10 Carbon Arc Cutting (CAC) and Gouging Equipment |
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294 | (1) |
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11.11 Carbon Arc Cutting and Gouging |
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294 | (1) |
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11.12 Safety Review: Arc Cutting |
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295 | (1) |
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296 | (3) |
PART 5 Oxyfuel Gas Processes |
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Chapter 12 Oxyfuel Gas Welding Equipment and Supplies |
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12.1 Complete Oxyfuel Gas Welding Outfit |
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299 | (2) |
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301 | (5) |
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306 | (4) |
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12.4 Pressure Regulator Principles |
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310 | (9) |
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319 | (1) |
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12.6 Oxyacetylene Torch Types |
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320 | (4) |
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324 | (1) |
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12.8 Welding Goggles and Protective Clothing |
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324 | (2) |
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12.9 Torch Lighters and Economizers |
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326 | (1) |
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12.10 Oxyfuel Gas Welding Supplies |
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327 | (5) |
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332 | (3) |
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Chapter 13 Oxyfuel Gas Welding |
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13.1 Definition of Welding |
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335 | (1) |
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13.2 Soldering and Brazing |
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335 | (1) |
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13.3 Different Types of Welding and Cutting |
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335 | (1) |
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336 | (1) |
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13.5 The Oxyfuel Gas Welding Outfit |
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337 | (10) |
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13.6 Torch Positions and Movements |
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347 | (1) |
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13.7 Running a Continuous Weld Pool |
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348 | (4) |
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352 | (2) |
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354 | (1) |
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13.10 Outside Corner Joint Welding |
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355 | (1) |
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13.11 Inside Corner and T-Joint Welding |
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355 | (3) |
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358 | (4) |
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13.13 Appearance of a Good Weld |
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362 | (3) |
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13.14 Safety in Oxyfuel Gas Welding |
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365 | (4) |
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Test Your Knowledge of Safety |
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369 | (1) |
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370 | (1) |
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Chapter 14 Oxyfuel Gas Cutting Equipment and Supplies |
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14.1 Complete Portable Oxyfuel Gas Cutting Outfit |
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371 | (1) |
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372 | (1) |
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14.3 Regulators for Oxyfuel Gas Cutting |
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372 | (1) |
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372 | (4) |
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376 | (3) |
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379 | (2) |
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381 | (2) |
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Chapter 15 Oxyfuel Gas Cutting |
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15.1 The Heat of Combustion of Steel |
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383 | (1) |
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15.2 Oxyfuel Gas Cutting Process |
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383 | (1) |
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384 | (1) |
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385 | (4) |
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15.5 Using a Cutting Torch |
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389 | (3) |
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15.6 Cutting Steel with the Oxyfuel Gas Cutting Torch |
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392 | (6) |
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15.7 Cutting Ferrous Alloy Metals |
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398 | (1) |
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399 | (1) |
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399 | (1) |
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15.10 Safety in Oxyfuel Gas Cutting |
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400 | (1) |
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401 | (2) |
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16.1 Soldering Principles |
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403 | (2) |
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405 | (3) |
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408 | (1) |
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16.4 Soldering Procedures |
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409 | (3) |
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16.5 Soldering Iron Method |
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412 | (1) |
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16.6 Torch Soldering Method |
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412 | (3) |
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16.7 Dip Soldering Method |
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415 | (1) |
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415 | (2) |
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16.9 Oven and Infrared Soldering |
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417 | (1) |
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16.10 Resistance and Induction Soldering |
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418 | (1) |
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16.11 Stainless Steel Soldering |
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418 | (1) |
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16.12 Soldering Aluminum Alloys |
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418 | (1) |
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16.13 Soldering Die Castings |
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419 | (1) |
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16.14 Testing and Inspecting Soldered Joints |
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419 | (1) |
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16.15 Review of Soldering Safety Practice |
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419 | (1) |
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420 | (1) |
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Chapter 17 Brazing and Braze Welding |
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17.1 Brazing and Braze Welding Principles |
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421 | (1) |
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17.2 Joint Designs for Brazing and Braze Welding |
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422 | (1) |
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17.3 Cleaning Base Metals Prior to Brazing or Braze Welding |
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422 | (1) |
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17.4 Brazing and Braze Welding Fluxes |
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423 | (6) |
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17.5 Brazing Filler Metal Alloys |
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429 | (5) |
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17.6 Brazing and Braze Welding Processes |
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434 | (8) |
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17.7 Heat-Resistant Brazed Joints |
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442 | (1) |
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17.8 Safety Practices for Brazing and Braze Welding |
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442 | (1) |
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443 | (2) |
PART 6 Resistance Welding |
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Chapter 18 Resistance Welding Equipment and Supplies |
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18.1 Electric Resistance Welding Machines |
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445 | (1) |
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446 | (3) |
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449 | (1) |
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450 | (2) |
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452 | (2) |
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18.6 Spot Welding Electrodes |
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454 | (3) |
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457 | (1) |
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18.8 Spot Welding Machines |
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457 | (3) |
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18.9 Projection Welding Equipment |
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460 | (1) |
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18.10 Portable Welding Machines |
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460 | (1) |
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18.11 Seam Welding Machines |
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461 | (1) |
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18.12 Upset and Flash Welding Machines |
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462 | (2) |
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18.13 Special Resistance Welding Machines |
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464 | (1) |
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18.14 Care of Resistance Welding Equipment |
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464 | (1) |
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18.15 Parallel Gap Resistance Spot Welding |
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465 | (1) |
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466 | (1) |
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Chapter 19 Resistance Welding |
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19.1 Principles of Resistance Welding |
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467 | (1) |
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19.2 Resistance Spot Welding (RSW) |
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468 | (9) |
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19.3 Projection Welding (PW) |
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477 | (1) |
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19.4 Resistance Seam Welding (RSEW) |
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477 | (1) |
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477 | (1) |
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478 | (2) |
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19.7 Percussion Welding (PEW) |
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480 | (1) |
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19.8 High-Frequency Resistance Welding |
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481 | (1) |
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481 | (1) |
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19.10 Review of Safety in Resistance Welding |
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481 | (1) |
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482 | (3) |
PART 7 Special Processes |
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Chapter 20 Special Welding Processes |
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20.1 Special Welding Processes |
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485 | (1) |
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20.2 Submerged Arc Welding (SAW) |
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485 | (3) |
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20.3 Electrogas Welding (EGW) |
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488 | (1) |
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20.4 Narrow Groove Welding |
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489 | (1) |
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20.5 Arc Stud Welding (SW) |
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490 | (2) |
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492 | (1) |
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20.7 Plasma Arc Welding (PAW) |
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493 | (3) |
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20.8 Underwater Shielded Metal Arc Welding |
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496 | (1) |
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20.9 Solid-State Welding (SSW) |
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497 | (1) |
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497 | (1) |
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20.11 Explosion Welding (EXW) |
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498 | (1) |
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20.12 Forge Welding (FOW) |
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498 | (1) |
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20.13 Friction Welding (FRW) |
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499 | (1) |
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20.14 Friction Stir Welding (FSW) |
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500 | (2) |
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20.15 Ultrasonic Welding (USW) |
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502 | (1) |
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20.16 Other Welding Processes |
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503 | (1) |
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20.17 Electroslag Welding (ESW) |
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504 | (2) |
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20.18 Thermite Welding (TW) |
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506 | (2) |
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20.19 Electron Beam Welding (EBW) |
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508 | (1) |
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20.20 Laser Beam Welding (LBW) |
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509 | (3) |
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20.21 Self-Generating Oxyhydrogen Gas Welding (OFW) |
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512 | (1) |
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513 | (1) |
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514 | (1) |
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Chapter 21 Special Ferrous Welding Applications |
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21.1 Ferrous Metals and Alloys |
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|
515 | (1) |
|
21.2 Welding Medium- and High-Carbon Steels |
|
|
515 | (2) |
|
21.3 Welding Alloy Steels |
|
|
517 | (1) |
|
21.4 Welding Chrome-Molybdenum Steels |
|
|
517 | (3) |
|
|
520 | (1) |
|
21.6 Welding Precoated Steels |
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|
520 | (1) |
|
21.7 Welding Managing Steels |
|
|
520 | (1) |
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|
521 | (2) |
|
21.9 Welding Dissimilar Ferrous Metals |
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|
523 | (3) |
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|
526 | (2) |
|
|
528 | (1) |
|
Chapter 22 Special Nonferrous Welding Applications |
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|
|
22.1 Nonferrous Metals and Alloys |
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|
529 | (1) |
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|
529 | (1) |
|
22.3 Preparing Aluminum for Welding |
|
|
530 | (2) |
|
22.4 Arc Welding Wrought Aluminum |
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|
532 | (2) |
|
|
534 | (1) |
|
22.6 Welding Die Castings |
|
|
534 | (1) |
|
22.7 Copper and Copper Alloys |
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|
535 | (3) |
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|
538 | (3) |
|
|
541 | (1) |
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|
541 | (1) |
|
22.11 Welding Dissimilar Metals |
|
|
541 | (1) |
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|
541 | (3) |
|
|
544 | (1) |
|
Chapter 23 Pipe and Tube Welding |
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|
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|
545 | (2) |
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|
547 | (2) |
|
23.3 Preparing Pipe Joints for Welding |
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|
549 | (2) |
|
23.4 Arc Welding Pipe Joints |
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|
551 | (4) |
|
23.5 GTAW and GMAW Pipe Joints |
|
|
555 | (1) |
|
23.6 Welding Tube Joints Using SMAW |
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|
555 | (2) |
|
23.7 Welding Tube Joints Using GMAW and GTAW |
|
|
557 | (1) |
|
23.8 Heat Treating Pipe and Tube Welded Joints |
|
|
558 | (1) |
|
23.9 Inspecting Pipe and Tube Welds |
|
|
559 | (1) |
|
|
560 | (1) |
|
|
560 | (1) |
|
23.12 Welding Plastic Pipe |
|
|
561 | (1) |
|
23.13 Review of Safety in Pipe and Tube Welding |
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|
562 | (1) |
|
|
563 | (2) |
|
Chapter 24 Special Cutting Processes |
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|
|
24.1 Oxygen Lance Cutting (OLC) |
|
|
565 | (1) |
|
24.2 Oxyfuel Gas Cutting (OFC) Underwater |
|
|
566 | (2) |
|
24.3 Oxygen Arc Underwater Cutting (OAC) |
|
|
568 | (2) |
|
24.4 Metal Powder Cutting (OC-P) |
|
|
570 | (3) |
|
24.5 Chemical Flux Cutting (OC-F) |
|
|
573 | (1) |
|
24.6 Laser Beam Cutting (LBC) |
|
|
574 | (1) |
|
|
575 | (1) |
|
24.8 Review of Safety in Special Cutting Processes |
|
|
575 | (1) |
|
|
576 | (1) |
|
Chapter 25 Automatic and Robotic Welding |
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|
|
25.1 Advantages of Automatic Welding |
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|
577 | (1) |
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|
578 | (5) |
|
25.3 Automatic Welding Processes |
|
|
583 | (1) |
|
25.4 Introduction to Robots |
|
|
584 | (8) |
|
25.5 Review of Safety Practices in Automatic and Robotic Welding |
|
|
592 | (1) |
|
|
593 | (2) |
|
Chapter 26 Metal Surfacing |
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|
|
26.1 Principles of Surfacing |
|
|
595 | (2) |
|
26.2 Selection of a Surfacing Process |
|
|
597 | (4) |
|
26.3 Principles of Flame Spraying |
|
|
601 | (4) |
|
26.4 Electric Arc Spray Surfacing |
|
|
605 | (2) |
|
|
607 | (1) |
|
26.6 Plasma Arc Spraying Process |
|
|
608 | (1) |
|
|
609 | (1) |
|
26.8 Selecting Thermal Spray Surfacing Material |
|
|
610 | (1) |
|
26.9 Testing and Inspecting Thermal Surfacings |
|
|
610 | (1) |
|
26.10 Review of Surfacing Safety |
|
|
610 | (2) |
|
|
612 | (3) |
PART 8 Metal Technology |
|
|
Chapter 27 Production of Metals |
|
|
|
27.1 Manufacturing Iron and Steel |
|
|
615 | (3) |
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|
618 | (14) |
|
27.3 Manufacturing Copper |
|
|
632 | (1) |
|
27.4 Manufacturing Copper Alloys, Brass, and Bronze |
|
|
632 | (1) |
|
27.5 Manufacturing Aluminum |
|
|
633 | (1) |
|
|
634 | (1) |
|
|
634 | (2) |
|
|
636 | (1) |
|
|
636 | (1) |
|
Chapter 28 Metal Properties and Identification |
|
|
|
|
637 | (3) |
|
|
640 | (1) |
|
|
641 | (1) |
|
28.4 Identification of Iron and Steel |
|
|
642 | (4) |
|
28.5 Identification of Iron and Steel Alloys |
|
|
646 | (2) |
|
28.6 Numbering Systems for Steels |
|
|
648 | (2) |
|
|
650 | (2) |
|
28.8 Hard Surfacing Metals |
|
|
652 | (1) |
|
28.9 Soft Surfacing Metals |
|
|
652 | (1) |
|
|
652 | (1) |
|
|
653 | (1) |
|
|
653 | (2) |
|
Chapter 29 Heat Treatment of Metals |
|
|
|
29.1 The Purposes of Heat Treatment |
|
|
655 | (2) |
|
29.2 Carbon Content of Steel |
|
|
657 | (1) |
|
29.3 Crystalline Structure of Steel |
|
|
658 | (2) |
|
|
660 | (1) |
|
|
660 | (1) |
|
29.6 Quenching and Tempering Steel |
|
|
660 | (1) |
|
29.7 Thermal Stress Relieving |
|
|
661 | (1) |
|
|
662 | (1) |
|
|
662 | (3) |
|
29.10 Heat Treating Tool Steels |
|
|
665 | (1) |
|
29.11 Heat Treating Alloy Steels |
|
|
665 | (1) |
|
29.12 Heat Treating Cast Irons |
|
|
665 | (1) |
|
29.13 Heat Treating Copper |
|
|
666 | (1) |
|
29.14 Heat Treating Aluminum |
|
|
666 | (1) |
|
29.15 Temperature Measurements |
|
|
667 | (2) |
|
|
669 | (1) |
|
|
669 | (2) |
PART 9 Professional Welding |
|
|
Chapter 30 Inspecting and Testing Welds |
|
|
|
30.1 Nondestructive Examination (NDE) |
|
|
671 | (1) |
|
|
672 | (1) |
|
30.3 Visual Inspection (VT) |
|
|
672 | (1) |
|
30.4 Magnetic Particle Inspection (MT) |
|
|
673 | (1) |
|
30.5 Liquid Penetrant Inspection (PT) |
|
|
674 | (2) |
|
30.6 Ultrasonic Testing (UT) |
|
|
676 | (1) |
|
30.7 Eddy Current Inspection (ET) |
|
|
676 | (1) |
|
30.8 X-Ray Inspection (RT) |
|
|
677 | (1) |
|
30.9 Inspecting Welds Using Pneumatic or Hydrostatic Pressure |
|
|
677 | (1) |
|
|
678 | (2) |
|
|
680 | (2) |
|
30.12 Laboratory Methods of Testing Welds |
|
|
682 | (1) |
|
|
683 | (1) |
|
|
683 | (3) |
|
30.15 Microscopic Method of Testing Welds |
|
|
686 | (1) |
|
30.16 Macroscopic Method of Testing Welds |
|
|
687 | (1) |
|
30.17 Chemical Analysis Method of Testing Welds |
|
|
688 | (1) |
|
|
688 | (1) |
|
|
689 | (1) |
|
|
689 | (2) |
|
Chapter 31 Procedures and Welder Qualifications |
|
|
|
|
691 | (1) |
|
31.2 Importance of Codes and Specifications |
|
|
692 | (1) |
|
31.3 Welding Procedure Specifications |
|
|
692 | (4) |
|
31.4 Welder Performance Qualifications |
|
|
696 | (2) |
|
31.5 Methods of Testing Specimens |
|
|
698 | (9) |
|
|
707 | (2) |
|
Chapter 32 The Welding Shop |
|
|
|
|
709 | (1) |
|
32.2 Welding Shop Equipment |
|
|
709 | (1) |
|
32.3 Air Ventilation and Conditioning Equipment |
|
|
710 | (1) |
|
32.4 Mechanical Metal Cutting Equipment |
|
|
710 | (3) |
|
32.5 Metal-Forming Equipment |
|
|
713 | (1) |
|
|
713 | (2) |
|
|
715 | (1) |
|
|
715 | (3) |
|
|
718 | (1) |
|
32.10 Blast Cleaning Equipment |
|
|
719 | (1) |
|
|
720 | (1) |
|
32.12 Welding Shop Supplies |
|
|
720 | (1) |
|
32.13 Weld Test Equipment |
|
|
721 | (1) |
|
32.14 Repair of Welding Equipment |
|
|
721 | (1) |
|
32.15 Welding Shop Policy |
|
|
721 | (1) |
|
|
722 | (1) |
|
|
723 | (2) |
|
Chapter 33 Getting and Holding a Job in the Welding Industry |
|
|
|
33.1 The Future of the Welding Industry |
|
|
725 | (1) |
|
33.2 Welding Occupations and the Education Required |
|
|
725 | (1) |
|
33.3 School Subjects Suggested for Success |
|
|
726 | (1) |
|
33.4 Personal Traits Sought by Employers |
|
|
727 | (1) |
|
33.5 Academic Skills Sought by Employers |
|
|
728 | (1) |
|
33.6 Personal Management Skills Sought by Employers |
|
|
728 | (1) |
|
|
728 | (1) |
|
33.8 Factors that Lead to Rejection for Employment |
|
|
728 | (1) |
|
33.9 Factors that Can Lead to Termination from a Job |
|
|
728 | (2) |
|
|
730 | (1) |
|
Chapter 34 Technical Data |
|
|
|
34.1 The Effect of Temperature on Cylinder Pressure |
|
|
731 | (1) |
|
34.2 The Effect of Hose Diameter and Length on Gas Flow and Pressure at the Torch |
|
|
732 | (1) |
|
34.3 Flame Characteristics |
|
|
733 | (1) |
|
34.4 The Chemistry of Oxyacetylene Gas Welding |
|
|
733 | (1) |
|
34.5 Chemical Cleaning and Pickling Solutions |
|
|
733 | (1) |
|
34.6 Thermit Reaction Chemistry |
|
|
734 | (1) |
|
34.7 Blast Furnace Operations |
|
|
734 | (1) |
|
34.8 Properties of Metals |
|
|
734 | (1) |
|
34.9 Stresses Caused by Welding |
|
|
734 | (2) |
|
34.10 Wire and Sheet Metal Gages |
|
|
736 | (1) |
|
34.11 Judging Temperature by Color |
|
|
736 | (1) |
|
34.12 Drill Sets and Sizes |
|
|
737 | (1) |
|
|
738 | (1) |
|
34.14 Metric Practices for Welding |
|
|
738 | (2) |
|
|
740 | (1) |
|
34.16 Physics of Energy, Temperature, and Heat |
|
|
740 | (2) |
|
|
742 | (3) |
|
|
745 | (2) |
Glossary of Welding Terms |
|
747 | (14) |
Acknowledgements |
|
761 | (2) |
Appendix Correlation to AWS Standard QC-10, Specification for Qualification and Certification of Entry Level Welders |
|
763 | (6) |
Index |
|
769 | |