Modern Automotive Technology,9781590701867

Modern Automotive Technology

by
ISBN13: 9781590701867
ISBN10: 1590701860
Format: Hardcover
Pub. Date: 2003-04-01
Publisher(s): Goodheart-Willcox Pub
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Summary

Details the construction, operation, diagnosis, service, and repair of late-model automobiles and light trucks.

Table of Contents

Section 1 Introduction to Automotive Technology
The Automobile
1(21)
Parts, Assemblies, and Systems
1(18)
Highway History
19(1)
Summary
19(1)
Important Terms
20(1)
Review Questions---Chapter 1
20(1)
ASE-Type Questions
21(1)
Activities---Chapter 1
21(1)
Automotive Careers and ASE Certification
22(12)
The Automotive Technician
22(5)
Preparing for a Career in Automotive Technology
27(1)
On-the-Job Traits
27(1)
ASE Certification
27(4)
Entrepreneurship
31(1)
Workplace Skills
31(1)
Summary
31(1)
Important Terms
32(1)
Review Questions---Chapter 2
32(1)
ASE-Type Questions
32(1)
Activities---Chapter 2
33(1)
Basic Hand Tools
34(14)
Tool Rules
34(1)
Tool Storage
34(1)
Wrenches
35(3)
Screwdrivers
38(1)
Pliers
39(1)
Hammers
40(1)
Chisels and Punches
41(1)
Files
42(1)
Saws
43(1)
Holding Tools
43(1)
Cleaning Tools
44(1)
Probe and Pickup Tools
44(1)
Pry Bars
44(1)
Workplace Skills
45(1)
Summary
45(1)
Important Terms
45(1)
Review Questions---Chapter 3
46(1)
ASE-Type Questions
46(1)
Activities---Chapter 3
47(1)
Power Tools and Equipment
48(13)
Compressed-Air System
48(1)
Air Tools
49(2)
Electric Tools
51(2)
Hydraulic Tools
53(1)
Shop Equipment
54(4)
Workplace Skills
58(1)
Summary
58(1)
Important Terms
59(1)
Review Questions---Chapter 4
59(1)
ASE-Type Questions
60(1)
Activities---Chapter 4
60(1)
The Auto Shop and Safety
61(9)
Auto Shop Layout
61(2)
Shop Safety
63(1)
Types of Accidents
63(3)
General Safety Rules
66(1)
Customer Relations
67(1)
Summary
68(1)
Important Terms
68(1)
Review Questions---Chapter 5
68(1)
ASE-Type Questions
69(1)
Activities---Chapter 5
69(1)
Automotive Measurement and Math
70(15)
Measuring Systems
70(2)
Measuring Tools
72(5)
Other Measurements and Measuring Tools
77(2)
Using Basic Mathematics
79(3)
Workplace Skills
82(1)
Summary
82(1)
Important Terms
82(1)
Review Questions---Chapter 6
83(1)
ASE-Type Questions
84(1)
Activities---Chapter 6
84(1)
Using Service Information
85(12)
Service Manuals
85(5)
Using a Service Manual
90(2)
Service Publications
92(1)
Computerized Service Data
92(2)
Workplace Skills
94(1)
Summary
94(1)
Important Terms
95(1)
Review Questions---Chapter 7
95(1)
ASE-Type Questions
95(1)
Activities---Chapter 7
96(1)
Basic Electricity and Electronics
97(14)
Electricity
97(3)
Automotive Electronics
100(3)
Automotive Wiring
103(2)
Basic Electrical Tests
105(2)
Oscilloscope
107(1)
Scan Tools
108(1)
Customer Relations
108(1)
Summary
108(1)
Important Terms
109(1)
Review Questions---Chapter 8
109(1)
ASE-Type Questions
110(1)
Activities---Chapter 8
110(1)
Fasteners, Gaskets, Seals, and Sealants
111(16)
Fasteners
111(2)
Washers
113(1)
Machine Screws
114(1)
Sheet Metal Screws
114(1)
Nonthreaded Fasteners
114(1)
Torquing Bolts and Nuts
115(2)
Thread Repairs
117(2)
Removing Damaged Fasteners
119(1)
Gaskets and Seals
120(4)
Workplace Skills
124(1)
Summary
124(1)
Important Terms
125(1)
Review Questions---Chapter 9
125(1)
ASE-Type Questions
125(1)
Activities---Chapter 9
126(1)
Vehicle Maintenance, Fluid Service, and Recycling
127(18)
Lubrication Service
127(1)
Vehicle Maintenance
127(1)
Fluid Service
127(8)
Filter Service
135(1)
Chassis Lubrication
135(1)
Service Intervals
136(1)
General Inspection and Problem Location
137(2)
Recycling and Disposal of Auto Shop Wastes
139(1)
Duff's Garage
140(1)
Summary
141(1)
Important Terms
141(1)
Review Questions---Chapter 10
141(1)
ASE-Type Questions
142(1)
Activities---Chapter 10
142(3)
Section 2 Engines
Engine Fundamentals
145(17)
Engine Operation
145(1)
Engine Bottom End
146(6)
Engine Top End
152(4)
Engine Front End
156(1)
Workplace Skills
157(2)
Summary
159(1)
Important Terms
159(1)
Review Questions---Chapter 11
159(1)
ASE-Type Questions
160(1)
Activities---Chapter 11
161(1)
Engine Design Classifications
162(18)
Engine Classifications
162(1)
Cylinder Arrangement
162(7)
Alternative Engines
169(3)
Typical Automotive Engines
172(1)
Workplace Skills
172(1)
Summary
172(2)
Important Terms
174(1)
Review Questions---Chapter 12
175(4)
ASE-Type Questions
179(1)
Activities---Chapter 12
179(1)
Engine Top End Construction
180(17)
Cylinder Head Construction
180(3)
Valve Train Construction
183(9)
Intake Manifold Construction
192(1)
Exhaust Manifold Construction
193(1)
Workplace Skills
193(1)
Summary
194(1)
Important Terms
194(1)
Review Questions---Chapter 13
194(1)
ASE-Type Questions
195(1)
Activities---Chapter 13
196(1)
Engine Bottom End Construction
197(18)
Cylinder Block Construction
198(1)
Piston Construction
199(3)
Piston Ring Construction
202(2)
Piston Pin Construction
204(1)
Connecting Rod Construction
205(1)
Crankshaft Construction
206(1)
Engine Bearing Construction
207(2)
Rear Main Bearing Oil Seal Construction
209(1)
Select-Fit Parts
210(1)
Balancer Shafts
211(1)
Workplace Skills
211(1)
Summary
211(1)
Important Terms
212(1)
Review Questions---Chapter 14
212(1)
ASE-Type Questions
213(1)
Activities---Chapter 14
214(1)
Engine Front End Construction
215(8)
Vibration Damper Construction
215(1)
Camshaft Drive Construction
216(4)
Duff's Garage
220(1)
Summary
220(1)
Important Terms
221(1)
Review Questions---Chapter 15
221(1)
ASE-Type Questions
221(1)
Activities---Chapter 15
222(1)
Engine Size and Performance Measurements
223(10)
Engine Size Measurement
223(1)
Force, Work, and Power
224(1)
Compression Ratio
225(1)
Engine Torque
226(1)
Horsepower
226(2)
Engine Efficiency
228(1)
Industry Trend
229(1)
Summary
229(1)
Important Terms
229(1)
Review Questions---Chapter 16
230(1)
ASE-Type Questions
230(1)
Activities---Chapter 16
231(2)
Section 3 Computer Systems
Computer System Fundamentals
233(25)
Cybernetics
233(1)
Computer Advantages
234(1)
Digital Electronics
235(2)
Integrated Circuits
237(1)
Computer Signals
237(4)
Computer System Operation
241(1)
Sensors
242(5)
Computers
247(5)
Actuators
252(2)
Highway History
254(1)
Summary
255(1)
Important Terms
255(1)
Review Questions---Chapter 17
256(1)
ASE-Type Questions
256(1)
Activities---Chapter 17
257(1)
On-Board Diagnostics and Scan Tools
258(22)
On-Board Diagnostic Systems
258(4)
Scanning Computer Problems
262(9)
Energizing OBD I Systems without a Scan Tool
271(3)
Erasing Trouble Codes
274(2)
Duff's Garage
276(1)
Summary
276(1)
Important Terms
277(1)
Review Questions---Chapter 18
277(1)
ASE-Type Questions
278(1)
Activities---Chapter 18
279(1)
Computer System Service
280(19)
Preliminary Visual Inspection
280(1)
Computer System Circuit Problems
281(1)
Sensor and Actuator Problems
282(1)
Sensor Service
283(3)
Actuator Service
286(3)
Computer Service
289(3)
Duff's Garage
292(1)
Summary
293(1)
Important Terms
293(1)
Review Questions---Chapter 19
293(1)
ASE-Type Questions
293(1)
Activities---Chapter 19
294(1)
Computer System Sensor and Actuator Diagnosis
295(4)
Section 4 Fuel Systems
Automotive Fuels, Gasoline and Diesel Combustion
299(14)
Petroleum (Crude Oil)
299(1)
Gasoline
299(6)
Diesel Fuel
305(3)
Alternative Fuels
308(2)
Duff's Garage
310(1)
Summary
310(1)
Important Terms
311(1)
Review Questions---Chapter 20
311(1)
ASE-Type Questions
312(1)
Activities---Chapter 20
312(1)
Fuel Tanks, Pumps, Lines, and Filters
313(25)
Fuel Supply System
313(9)
Fuel Supply System Service
322(11)
Workplace Skills
333(1)
Summary
333(1)
Important Terms
334(1)
Review Questions---Chapter 21
334(1)
ASE-Type Questions
335(1)
Activities---Chapter 21
336(1)
Fuel Delivery System Diagnosis
337(1)
Gasoline Injection Fundamentals
338(30)
Gasoline Injection Fundamentals
338(2)
Gasoline Injection Classifications
340(1)
Throttle Body and Multiport Injection
340(1)
Gasoline Injection Controls
341(1)
Electronic Fuel Injection
342(5)
Engine Sensors
347(4)
Injector Pulse Width
351(1)
Throttle Body Injection
352(2)
Engine Idle Speed Control
354(1)
Continuous Throttle Body Injection
355(1)
Electronic Multiport Injection
355(1)
Air-Fuel Emulsion Injector
355(1)
Unitized Multiport Injection
355(4)
Injector Resistor Pack
359(1)
Airflow-Sensing Multiport EFI
359(3)
Pressure-Sensing Multiport EFI
362(1)
Hydraulic-Mechanical Continuous Injection System
362(2)
Fuel Accumulator
364(1)
Industry Trend
364(1)
Summary
364(1)
Important Terms
365(1)
Review Questions---Chapter 22
365(1)
ASE-Type Questions
366(1)
Activities---Chapter 22
367(1)
Gasoline Injection Diagnosis and Repair
368(25)
Gasoline Injection Problem Diagnosis
368(4)
Fuel Pressure Regulator Service
372(1)
Injector Problems
373(1)
Throttle Body Injector Service
373(2)
Servicing EFI Multiport Injectors
375(6)
Engine Sensor Service
381(4)
Control Module Service
385(1)
Gasoline Injection Adjustments
386(1)
Testing Idle Control Motor
387(1)
Multiport Throttle Body Service
388(1)
Duff's Garage
388(1)
Summary
389(1)
Important Terms
390(1)
Review Questions---Chapter 23
390(1)
ASE-Type Questions
391(1)
Activities---Chapter 23
391(1)
Gasoline Injection System Diagnosis
392(1)
Carburetor Fundamentals
393(18)
Basic Carburetor
393(1)
Basic Carburetor Systems
394(8)
Carburetor Devices
402(2)
Carburetor Vacuum Connections
404(1)
Carburetor Barrels
404(1)
Carburetor Size
405(1)
Variable Venturi Carburetor
406(1)
Computer-Controlled Carburetors
406(2)
Highway History
408(1)
Summary
408(1)
Important Terms
409(1)
Review Questions---Chapter 24
409(1)
ASE-Type Questions
410(1)
Activities---Chapter 24
410(1)
Carburetor Diagnosis, Service, and Repair
411(17)
Carburetor Problem Diagnosis
411(4)
Carburetor Removal
415(1)
Carburetor Body Sections
415(1)
Carburetor Rebuild
416(3)
Carburetor Installation
419(4)
Computer-Controlled Carburetor Service
423(1)
Accident Report
424(1)
Summary
424(1)
Important Terms
424(1)
Review Questions---Chapter 25
424(1)
ASE-Type Questions
425(1)
Activities---Chapter 25
425(1)
Carburetor Diagnosis
426(2)
Diesel Injection Fundamentals
428(19)
Basic Diesel Injection System
428(14)
Diesel Injection System Accessories
442(2)
Accident Report
444(1)
Summary
444(1)
Important Terms
445(1)
Review Questions---Chapter 26
445(1)
ASE-Type Questions
446(1)
Activities---Chapter 26
446(1)
Diesel Injection Diagnosis, Service, and Repair
447(20)
Diesel Injection Maintenance
447(1)
Diesel Injection Diagnosis
448(4)
Diesel Injection Service
452(10)
Duff's Garage
462(1)
Summary
462(1)
Important Terms
462(1)
Review Questions---Chapter 27
463(1)
ASE-Type Questions
464(1)
Activities---Chapter 27
464(1)
Diesel Engine Diagnosis
465(2)
Exhaust Systems, Turbochargers, and Superchargers
467(24)
Exhaust Systems
467(3)
Exhaust System Service
470(3)
Superchargers and Turbochargers
473(12)
Accident Report
485(1)
Summary
485(1)
Important Terms
486(1)
Review Questions---Chapter 28
486(1)
ASE-Type Questions
487(1)
Activities---Chapter 28
488(1)
Exhaust System Diagnosis
489(2)
Section 5 Electrical Systems
Automotive Batteries
491(10)
Battery Principles
491(1)
Battery Functions
492(1)
Battery Construction
493(3)
Wet- and Dry-Charged Batteries
496(1)
Maintenance-Free Battery
497(1)
Battery Ratings
497(1)
Battery Temperature and Efficiency
497(1)
Duff's Garage
498(1)
Summary
498(1)
Important Terms
499(1)
Review Questions---Chapter 29
499(1)
ASE-Type Questions
499(1)
Activities---Chapter 29
500(1)
Battery Testing and Service
501(16)
Battery Maintenance
501(8)
Jump Starting
509(1)
Battery Load Test
510(2)
Activating Dry-Charged Battery
512(1)
Removing and Replacing a Battery
512(1)
Duff's Garage
512(1)
Summary
513(1)
Important Terms
513(1)
Review Questions---Chapter 30
513(1)
ASE-Type Questions
514(1)
Activities---Chapter 30
515(1)
Battery Diagnosis
516(1)
Starting System Fundamentals
517(12)
Starting System Principles
517(5)
Starting Motor Construction
522(5)
Highway History
527(1)
Summary
527(1)
Important Terms
527(1)
Review Questions---Chapter 31
527(1)
ASE-Type Questions
528(1)
Activities---Chapter 31
528(1)
Starting System Testing and Repair
529(19)
Starting System Diagnosis
529(4)
Battery Cable Service
533(1)
Starter Solenoid Service
533(1)
Ignition Switch Service
534(1)
Starter Relay Service
534(1)
Neutral Safety Switch Service
534(1)
Starter Service
535(8)
Duff's Garage
543(1)
Summary
544(1)
Important Terms
544(2)
Review Questions---Chapter 32
546
ASE-Type Questions
545(1)
Activities---Chapter 32
546(1)
Starting System Diagnosis
547(1)
Charging System Fundamentals
548(16)
Basic Charging System Parts
548(1)
Charging System Functions
549(1)
Types of Charging Systems
549(1)
Alternator Operation
550(1)
Alternator Construction
551(8)
Charge Indicators
559(1)
Industry Trend
560(1)
Summary
561(1)
Important Terms
561(1)
Review Questions---Chapter 33
561(1)
ASE-Type Questions
562(1)
Activities---Chapter 33
563(1)
Charging System Diagnosis, Testing, and Repair
564(19)
Charging System Diagnosis
564(2)
Charging System Precautions
566(1)
Charging System Tests
566(6)
Alternator Service
572(6)
Regulator Service
578(1)
Duff's Garage
578(1)
Summary
579(1)
Important Terms
579(1)
Review Questions---Chapter 34
579(1)
ASE-Type Questions
580(1)
Activities---Chapter 34
580(1)
Charging System Diagnosis
581(2)
Ignition System Fundamentals
583(28)
Functions of an Ignition System
583(1)
Basic Ignition System
583(1)
Ignition System Supply Voltage
584(1)
Primary and Secondary Circuits
585(1)
Ignition Coil
585(3)
Ignition Distributors
588(1)
Contact Point Ignition System
589(1)
Electronic Ignition System
589(3)
Distributor Cap and Rotor
592(2)
Secondary Wires
594(1)
Spark Plugs
595(2)
Ignition Timing
597(3)
Crankshaft-Triggered Ignition
600(2)
Distributorless Ignition System
602(3)
Direct Ignition System
605(1)
Engine Firing Order
606(1)
Industry Trends
606(1)
Summary
606(2)
Important Terms
608(1)
Review Questions---Chapter 35
608(1)
ASE-Type Questions
609(1)
Activities---Chapter 35
610(1)
Ignition System Problems, Testing, and Repair
611(36)
Ignition System Problem Diagnosis
611(1)
Preliminary Checks of Ignition System
611(4)
Evaluating the Symptoms
615(1)
Spark Plug Service
616(2)
Secondary Wire Service
618(1)
Distributor Service
619(2)
Distributor Cap and Rotor Service
621(1)
Electronic Ignition Distributor Service
622(1)
Pickup Coil Service
622(2)
Contact Point Distributor Service
624(2)
Dwell
626(1)
Ignition Timing Adjustment
627(3)
Testing Centrifugal and Vacuum Distributor Advance Systems
630(1)
Removing the Ignition Distributor
631(1)
Rebuilding a Distributor
631(2)
Ignition Supply Voltage Test
633(1)
Ignition Coil (Coil Pack) Service
634(2)
Ignition Switch Service
636(1)
Ignition Control Module Service
636(1)
Distributorless Ignition System Service
637(1)
Direct Ignition System Service
638(1)
Duff's Garage
639(1)
Summary
640(1)
Important Terms
640(1)
Review Questions---Chapter 36
641(1)
ASE-Type Questions
641(1)
Activities---Chapter 36
642(1)
Ignition System Diagnosis
643(4)
Lights, Instrumentation, Wipers, and Horns---Operation and Service
647(36)
Lighting Systems
648(9)
Light System Service
657(6)
Instrumentation
663(7)
Windshield Wipers
670(4)
Horns
674(1)
Finding Common Electrical Problems
675(2)
Duff's Garage
677(1)
Summary
678(1)
Important Terms
678(1)
Review Questions---Chapter 37
679(1)
ASE-Type Questions
679(1)
Activities---Chapter 37
680(1)
Headlamp Diagnosis
681(1)
Turn Signal Diagnosis
681(2)
Sound Systems and Power Accessories
683(28)
Sound Systems
683(7)
Power Seats
690(1)
Power Windows
691(3)
Power Door Locks
694(3)
Power Trunk Release
697(1)
Power Steering Wheel
697(1)
Rear Window Defogger
697(2)
Heated Windshield
699(1)
Reminder System
699(1)
Cruise Control Systems
699(4)
Power Mirrors
703(1)
Cellular Mobile Telephone
703(1)
Driver Information Center
704(1)
Duff's Garage
704(1)
Summary
704(2)
Important Terms
706(1)
Review Questions---Chapter 38
706(1)
ASE-Type Questions
707(1)
Activities---Chapter 38
708(1)
Sound System Diagnosis
709(1)
Power Accessory Diagnosis
709(2)
Section 6 Cooling and Lubrication Systems
Cooling System Fundamentals
711(19)
Cooling System Functions
711(1)
Cooling System Operation
712(1)
Cooling System Types
713(1)
Basic Cooling System
713(6)
Closed and Open Cooling Systems
719(5)
Cooling System Instrumentation
724(1)
Antifreeze
725(1)
Block Heater
726(1)
Workplace Skills
726(1)
Summary
726(2)
Important Terms
728(1)
Review Questions---Chapter 39
728(1)
ASE-Type Questions
729(1)
Activities---Chapter 39
729(1)
Cooling System Testing, Maintenance, and Repair
730(23)
Cooling System Problem Diagnosis
730(1)
Cooling System Problems
731(4)
Water Pump Service
735(1)
Thermostat Service
736(3)
Cooling System Hose Service
739(1)
Radiator and Pressure Cap Service
740(1)
Fan Belt Service
741(1)
Engine Fan Service
742(1)
Freeze Plug Service
743(1)
Coolant Service
744(2)
Flushing a Cooling System
746(1)
Temperature Gauge Service
747(1)
Duff's Garage
747(1)
Summary
748(1)
Important Terms
748(1)
Review Questions---Chapter 40
749(1)
ASE-Type Questions
749(1)
Activities---Chapter 40
750(1)
Cooling System Diagnosis
751(2)
Lubrication System Fundamentals
753(18)
Lubrication System Functions
753(1)
Lubrication System Operation
753(12)
Positive Crankcase Ventilation System
765(1)
Oil Pressure Indicator
766(2)
Industry Trend
768(1)
Summary
768(1)
Important Terms
769(1)
Review Questions---Chapter 41
769(1)
ASE-Type Questions
769(1)
Activities---Chapter 41
770(1)
Lubrication System Testing, Service, and Repair
771(18)
Lubrication System Problem Diagnosis
771(4)
Engine Oil and Filter Service
775(1)
Oil Pan Service
776(2)
Oil Pump Service
778(4)
Pressure Relief Valve Service
782(1)
Oil Pressure Indicator and Gauge Service
783(1)
PCV Valve Service
784(1)
Duff's Garage
784(1)
Summary
784(1)
Important Terms
784(1)
Review Questions---Chapter 42
784(1)
ASE-Type Questions
785(1)
Activities---Chapter 42
786(1)
Lubrication System Diagnosis
787(2)
Section 7 Emission Control Systems
Emission Control Systems
789(28)
Air Pollution
789(1)
Motor Vehicle Emissions
789(2)
Engine Modifications Related to Emission Control
791(1)
Vehicle Emission Control Systems
792(1)
Positive Crankcase Ventilation (PCV)
792(2)
Evaporative Emissions Control Systems
794(3)
Exhaust Gas Recirculation (EGR)
797(4)
Air Injection System
801(2)
Pulse Air System
803(1)
Thermostatic Air Cleaner System
804(1)
Catalytic Converter
804(3)
Computerized Emission Control Systems
807(3)
OBD II Emission System Monitoring
810(3)
Highway History
813(1)
Summary
813(1)
Important Terms
814(1)
Review Questions---Chapter 43
814(1)
ASE-Type Questions
815(1)
Activities---Chapter 43
816(1)
Emission Control System Testing, Service, and Repair
817(28)
Computer-Controlled Emission System Service
817(1)
Emission Maintenance Reminder
818(1)
Inspecting Emission Control Systems
818(1)
Exhaust Gas Analyzer
819(4)
State Emissions Testing Programs
823(1)
Vehicle Inspection Reports
823(1)
Drive Trace Reports
823(2)
Evaluating Drive Trace Reports
825(1)
Vacuum Solenoid Service
826(2)
PCV System Service
828(1)
Evaporative Emissions Control System Service
829(1)
Thermostatic Air Cleaner System Service
830(1)
EGR System Service
831(1)
Air Injection System Service
832(1)
Pulse Air System Service
833(1)
Catalytic Converter Service
833(2)
Oxygen Sensor Service
835(3)
Emission Control Information Sticker
838(1)
OBD II Drive Cycle
838(1)
Duff's Garage
839(1)
Summary
840(1)
Important Terms
840(1)
Review Questions---Chapter 44
840(1)
ASE-Type Questions
841(1)
Activities---Chapter 44
841(1)
Emission Control System Diagnosis
842(3)
Section 8 Engine Performance
Engine Performance and Driveability
845(12)
Locating Engine Performance Problems
845(4)
Typical Performance Problems
849(3)
Other Performance Problems
852(1)
Workplace Skills
852(1)
Summary
853(1)
Important Terms
853(1)
Review Questions---Chapter 45
853(1)
ASE-Type Questions
853(2)
Activities---Chapter 45
855(1)
Engine Performance Diagnosis
856(1)
Advanced Diagnostics
857(30)
Advanced Diagnostics
857(25)
Duff's Garage
882(1)
Summary
883(1)
Important Terms
883(1)
Review Questions---Chapter 46
884(1)
ASE-Type Questions
884(2)
Activities---Chapter 46
886(1)
Engine Tune-Up
887(12)
Engine Tune-Up
887(2)
General Tune-Up Rules
889(1)
Tune-Up Safety Rules
889(1)
Typical Tune-Up Procedures
890(4)
Diesel Engine Tune-Up (Maintenance)
894(1)
Engine Tune-Up (Maintenance) Intervals
895(1)
Duff's Garage
895(1)
Summary
895(1)
Important Terms
895(1)
Review Questions---Chapter 47
896(1)
ASE-Type Questions
896(1)
Activities---Chapter 47
897(2)
Section 9 Engine Service and Repair
Engine Mechanical Problems
899(18)
Why Is Diagnosis Important?
899(1)
Symptoms of Engine Mechanical Problems
899(7)
Decide What Type of Engine Repair Is Needed
906(1)
Evaluating Engine Mechanical Problems
906(6)
Service Manual Troubleshooting Charts
912(1)
Duff's Garage
912(1)
Summary
912(1)
Important Terms
912(1)
Review Questions---Chapter 48
913(1)
ASE-Type Questions
913(2)
Activities---Chapter 48
915(1)
Compression Test Results
916(1)
Engine Removal, Disassembly, and Parts Cleaning
917(17)
Engine Removal
917(6)
Engine Disassembly
923(5)
Cleaning Engine Parts
928(3)
Industry Trend
931(1)
Summary
931(1)
Important Terms
931(1)
Review Questions---Chapter 49
932(1)
ASE-Type Questions
932(1)
Activities---Chapter 49
933(1)
Engine Bottom End Service
934(23)
Do You Need Review?
934(1)
Cylinder Block Service
934(6)
Balancer Shaft Service
940(1)
Piston Service
940(3)
Piston Pin Service
943(1)
Connecting Rod Service
944(1)
Piston Ring Service
945(1)
Crankshaft Service
946(4)
Installing a Piston and Rod Assembly
950(2)
Torque-to-Yield Bolts
952(1)
Engine Balancing
952(1)
Final Assembly of Engine
953(1)
Workplace Skills
953(1)
Summary
953(1)
Important Terms
953(1)
Review Questions---Chapter 50
954(1)
ASE-Type Questions
954(2)
Activities---Chapter 50
956(1)
Engine Top End Service
957(30)
Cylinder Head Service
957(3)
Diesel Precombustion Chamber Service
960(1)
Valve Guide Service
961(1)
Valve Grinding
961(4)
Valve Seat Reconditioning
965(4)
Testing Valve Springs
969(1)
Assembling Cylinder Head
970(3)
Camshaft Service
973(1)
Lifter Service
974(1)
Push Rod Service
975(1)
Rocker Arm Assembly Service
975(1)
Engine Top End Reassembly
975(4)
Valve Adjustment
979(3)
Installing Valve Covers
982(1)
Duff's Garage
983(1)
Summary
984(1)
Important Terms
984(1)
Review Questions---Chapter 51
984(1)
ASE-Type Questions
985(1)
Activities---Chapter 51
986(1)
Engine Front End Service and Engine Installation
987(16)
Timing Chain Service
987(2)
Timing Gear Service
989(1)
Crankshaft Front Seal Service
990(2)
Engine Front Cover Service
992(1)
Timing Belt Service
993(4)
Complete Engine Assembly
997(1)
Installing the Engine
997(1)
Engine Break-In
998(1)
Duff's Garage
998(1)
Summary
999(1)
Important Terms
999(1)
Review Questions---Chapter 52
999(1)
ASE-Type Questions
999(2)
Activities---Chapter 52
1001(2)
Section 10 Drive Trains and Axles
1003(538)
Clutch Fundamentals
1003(14)
Clutch Principles
1003(2)
Clutch Construction
1005(9)
Workplace Skills
1014(1)
Summary
1014(1)
Important Terms
1014(1)
Review Questions---Chapter 53
1014(1)
ASE-Type Questions
1015(1)
Activities---Chapter 53
1016(1)
Clutch Diagnosis and Repair
1017(18)
Diagnosing Clutch Problems
1017(6)
Servicing a Clutch
1023(6)
Duff's Garage
1029(1)
Summary
1029(1)
Important Terms
1030(1)
Review Questions---Chapter 54
1030(1)
ASE-Type Questions
1030(2)
Activities---Chapter 54
1032(1)
Clutch Diagnosis
1033(2)
Manual Transmission Fundamentals
1035(21)
Basic Transmission Parts
1035(1)
Purpose of a Manual Transmission
1035(1)
Gear Fundamentals
1036(2)
Manual Transmission Construction
1038(8)
Transmission Types
1046(1)
Transmission Power Flow
1046(6)
Speedometer Drive
1052(1)
Manual Transmission Switches
1052(1)
Workplace Skills
1052(1)
Summary
1052(1)
Important Terms
1053(1)
Review Questions---Chapter 55
1053(1)
ASE-Type Questions
1054(1)
Activities---Chapter 55
1055(1)
Manual Transmission Diagnosis and Repair
1056(13)
Manual Transmission Problem Diagnosis
1056(1)
Manual Transmission Problems
1056(2)
Transmission Identification
1058(1)
Manual Transmission Service
1058(6)
Adjusting Transmission Linkage
1064(1)
Duff's Garage
1064(1)
Summary
1064(1)
Important Terms
1065(1)
Review Questions---Chapter 56
1065(1)
ASE-Type Questions
1065(1)
Activities---Chapter 56
1066(1)
Manual Transmission/Transaxle Diagnosis
1067(2)
Automatic Transmission Fundamentals
1069(27)
Basic Automatic Transmission
1069(12)
Hydraulic System
1081(5)
Automatic Transmission Power Flow
1086(1)
Electronic Transmission Control
1086(3)
Continuously Variable Transmission
1089(2)
Complete Transmission Assemblies
1091(1)
Highway History
1091(1)
Summary
1091(2)
Important Terms
1093(1)
Review Questions---Chapter 57
1093(1)
ASE-Type Questions
1094(1)
Activities---Chapter 57
1095(1)
Automatic Transmission Service
1096(21)
Automatic Transmission Identification
1096(1)
Automatic Transmission Diagnosis
1096(6)
Automatic Transmission Maintenance
1102(7)
Major Transmission Service
1109(1)
Duff's Garage
1110(2)
Summary
1112(1)
Important Terms
1113(1)
Review Questions---Chapter 58
1113(1)
ASE-Type Questions
1113(2)
Activities---Chapter 58
1115(1)
Automatic Transmission and Transaxle Diagnosis
1116(1)
Drive Shafts and Transfer Cases
1117(13)
Drive Shaft Assembly
1117(6)
Drivelines
1123(1)
Transfer Cases
1123(4)
Industry Trend
1127(1)
Summary
1127(1)
Important Terms
1127(1)
Review Questions---Chapter 59
1127(1)
ASE-Type Questions
1128(1)
Activities---Chapter 59
1129(1)
Drive Shaft and Transfer Case Diagnosis, Service, and Repair
1130(13)
Drive Shaft Problems
1130(1)
Drive Shaft Inspection
1131(2)
Drive Shaft Maintenance
1133(1)
Drive Shaft Service
1133(3)
Transfer Case Service
1136(1)
Duff's Garage
1137(1)
Summary
1137(2)
Important Terms
1139(1)
Review Questions---Chapter 60
1139(1)
ASE-Type Questions
1139(1)
Activities---Chapter 60
1140(1)
Drive Line Problem Diagnosis
1141(1)
Transfer Case Diagnosis
1141(2)
Differential and Rear Drive Axle Fundamentals
1143(16)
Basic Rear Drive Axle Assembly
1143(1)
Differential Construction
1144(4)
Differential Action
1148(1)
Limited-Slip Differentials
1148(4)
Rear Drive Axles
1152(2)
Front Drive Axle---Four-Wheel-Drive Vehicles
1154(1)
Workplace Skills
1154(1)
Summary
1154(3)
Important Terms
1157(1)
Review Questions---Chapter 61
1157(1)
ASE-Type Questions
1157(1)
Activities---Chapter 61
1158(1)
Differential and Rear Drive Axle Diagnosis and Repair
1159(20)
Differential and Rear Axle Problem Diagnosis
1159(2)
Differential Maintenance
1161(1)
Rear Axle Service
1162(3)
Differential Service
1165(8)
Duff's Garage
1173(1)
Summary
1173(1)
Important Terms
1174(1)
Review Questions---Chapter 62
1175(1)
ASE-Type Questions
1175(1)
Activities---Chapter 62
1176(1)
Rear Axle Diagnosis
1177(2)
Transaxle and Front Drive Axle Fundamentals
1179(24)
Transaxle
1179(2)
Manual Transaxle
1181(6)
Automatic Transaxle
1187(8)
Front Drive Axle Assembly
1195(4)
Workplace Skills
1199(1)
Summary
1199(1)
Important Terms
1200(1)
Review Questions---Chapter 63
1200(1)
ASE-Type Questions
1200(2)
Activities---Chapter 63
1202(1)
Transaxle and Front Drive Axle Diagnosis and Repair
1203(24)
Transaxle Problem Diagnosis
1203(2)
Front Drive Axle Problems
1205(1)
Transaxle Maintenance
1205(3)
Front Drive Axle Service
1208(6)
Transaxle Removal
1214(1)
Transaxle Service
1214(1)
Transaxle Installation
1215(1)
Duff's Garage
1215(2)
Summary
1217(1)
Important Terms
1217(1)
Review Questions---Chapter 64
1217(3)
ASE-Type Questions
1220(1)
Activities---Chapter 64
1221(1)
Automatic Transmission and Transaxle Diagnosis
1222(5)
Section 11 Suspension, Steering, and Brake Systems
Tire, Wheel, and Wheel Bearing Fundamentals
1227(16)
Tires
1227(5)
Wheels
1232(3)
Valve Stems and Cores
1235(1)
Lug Nuts, Studs, and Bolts
1235(1)
Wheel Weights
1235(1)
Hub and Wheel Bearing Assemblies
1235(3)
Highway History
1238(1)
Summary
1239(1)
Important Terms
1240(1)
Review Questions---Chapter 65
1240(1)
ASE-Type Questions
1240(2)
Activities---Chapter 65
1242(1)
Tire, Wheel, and Wheel Bearing Service
1243(21)
Tire, Wheel, and Wheel Bearing Diagnosis
1243(3)
Wheel Cover Removal and Installation
1246(1)
Tire Maintenance
1246(2)
Measuring Tire and Wheel Runout
1248(1)
Wheel Balance
1248(3)
Mounting and Dismounting Tires
1251(1)
Tire Puncture Repair
1252(1)
Wheel Bearing Service
1253(5)
Duff's Garage
1258(1)
Summary
1259(1)
Important Terms
1259(1)
Review Questions---Chapter 66
1259(1)
ASE-Type Questions
1260(1)
Activities---Chapter 66
1261(1)
Tire, Wheel, and Bearing Diagnosis
1262(2)
Suspension System Fundamentals
1264(22)
Functions of a Suspension System
1264(1)
Basic Suspension System
1264(1)
Independent and Nonindependent Suspension Systems
1265(1)
Understeer and Oversteer
1265(1)
Suspension System Springs
1266(2)
Suspension System Construction
1268(5)
Long-Short Arm Suspension
1273(1)
Torsion Bar Suspension
1273(1)
MacPherson Strut Suspension
1273(1)
Pickup Truck Suspension Systems
1273(1)
Rear Suspension Systems
1273(2)
Suspension Leveling Systems
1275(4)
Electronic Suspension System
1279(2)
Active Suspension System
1281(1)
Highway History
1282(1)
Summary
1282(1)
Important Terms
1283(1)
Review Questions---Chapter 67
1283(1)
ASE-Type Questions
1284(1)
Activities---Chapter 67
1285(1)
Suspension System Diagnosis and Repair
1286(22)
Suspension System Diagnosis
1286(1)
Shock Absorber Service
1286(2)
Suspension Spring Service
1288(4)
Ball Joint Service
1292(2)
Suspension Bushing Service
1294(2)
MacPherson Strut Service
1296(3)
Wheel Alignment is Needed
1299(1)
Computerized Suspension Diagnosis
1300(3)
Duff's Garage
1303(1)
Summary
1304(1)
Important Terms
1304(1)
Review Questions---Chapter 68
1304(1)
ASE-Type Questions
1305(1)
Activities---Chapter 68
1306(1)
Suspension System Diagnosis
1307(1)
Steering System Fundamentals
1308(23)
Functions of a Steering System
1308(1)
Basic Steering Systems
1308(1)
Steering Column Assembly
1309(2)
Steering Gear Principles
1311(2)
Steering Linkage (Worm-type Gearbox)
1313(1)
Manual Rack-and-Pinion Steering
1314(6)
Integral-Piston Power Steering System (Linkage Type)
1320(1)
External Cylinder Power Steering (Linkage Type)
1321(1)
Power Rack-and-Pinion Steering
1322(3)
Electronic Steering Assist
1325(1)
Four-Wheel Steering Systems
1326(2)
Industry Trend
1328(1)
Summary
1328(1)
Important Terms
1328(1)
Review Questions---Chapter 69
1329(1)
ASE-Type Questions
1329(1)
Activities---Chapter 69
1330(1)
Steering System Diagnosis and Repair
1331(22)
Steering System Problem Diagnosis
1331(2)
Steering System Maintenance
1333(1)
Steering Column Service
1334(1)
Manual Steering Gearbox Service (Recirculating-Ball Type)
1335(2)
Steering Linkage Service
1337(2)
Manual Rack-and-Pinion Service
1339(1)
Power Steering System Service
1340(4)
Duff's Garage
1344(3)
Summary
1347
Important Terms
1344(3)
Review Questions---Chapter 70
1347(1)
ASE-Type Questions
1348(1)
Activities---Chapter 70
1349(1)
Manual and Power Steering Systems Diagnosis
1350(3)
Brake System Fundamentals
1353(25)
Basic Brake System
1353(2)
Braking Ratio
1355(1)
Brake System Hydraulics
1355(1)
Brake System Components
1356(16)
Parking Brakes
1372(1)
Highway History
1372(1)
Summary
1373(2)
Important Terms
1375(1)
Review Questions---Chapter 71
1375(1)
ASE-Type Questions
1376(1)
Activities---Chapter 71
1377(1)
Brake System Diagnosis and Repair
1378(28)
Brake System Problem Diagnosis
1378(2)
Brake System Inspection
1380(2)
Vacuum Booster Service
1382(1)
Hydraulic Booster Service
1383(1)
Master Cylinder Service
1383(2)
Brake System Bleeding
1385(2)
Brake Line and Hose Service
1387(1)
Disc Brake Service
1387(2)
Brake Disc (Rotor) Service
1389(5)
Drum Brake Service
1394(6)
Parking Brake Adjustment
1400(1)
Duff's Garage
1401(1)
Summary
1401(1)
Important Terms
1402(1)
Review Questions---Chapter 72
1402(1)
ASE-Type Questions
1403(1)
Activities---Chapter 72
1404(1)
Brake System Diagnosis
1405(1)
Anti-Lock Brakes, Traction Control, and Stability Control
1406(23)
Anti-Lock Brake Systems (ABS)
1406(8)
Traction and Stability Control Systems
1414(3)
ABS Service
1417(6)
Traction and Stability Control System Service
1423(2)
Final System Check
1425(1)
Duff's Garage
1425(1)
Summary
1425(1)
Important Terms
1426(1)
Review Questions---Chapter 73
1426(1)
ASE-Type Questions
1427(1)
Activities---Chapter 73
1427(1)
Anti-Lock Brake and Traction Control System Diagnosis
1428(1)
Wheel Alignment
1429(24)
Wheel Alignment Principles
1429(1)
Caster
1429(2)
Camber
1431(1)
Toe
1431(1)
Steering Axis Inclination
1432(1)
Toe-Out on Turns (Turning Radius)
1432(1)
Tracking
1433(1)
Prealignment Inspection
1433(1)
Adjusting Wheel Alignment
1434(4)
Wheel Alignment Tools and Equipment
1438(3)
Alignment Machines
1441(3)
Road Test after Alignment
1444(1)
Duff's Garage
1444(1)
Summary
1444(2)
Important Terms
1446(1)
Review Questions---Chapter 74
1446(1)
ASE-Type Questions
1447(1)
Activities---Chapter 74
1448(1)
Wheel Alignment Diagnosis
1449(4)
Section 12 Heating and Air Conditioning Systems
Heating and Air Conditioning Fundamentals
1453(24)
Principles of Refrigeration
1453(2)
Basic Refrigeration Cycle
1455(2)
Automatic Air Conditioning System
1457(7)
Air Conditioning System Controls
1464(3)
Service Valves
1467(1)
Heating System
1467(1)
Heating and Air Conditioning Controls
1467(3)
Ducts and Vents
1470(1)
Passenger Compartment Filters
1470(1)
Solar Ventilation
1470(2)
Highway History
1472(1)
Summary
1472(2)
Important Terms
1474(1)
Review Questions---Chapter 75
1474(1)
ASE-Type Questions
1475(1)
Activities---Chapter 75
1476(1)
Heating and Air Conditioning Service
1477(28)
Inspecting an Air Conditioning System
1477(2)
Refrigerant Safety Precautions
1479(1)
R-134a Service Differences
1479(2)
Testing an Air Conditioning System
1481(5)
Recovering Refrigerant
1486(1)
Common A/C Component Problems
1487(4)
Evacuating an Air Conditioning System
1491(1)
Charging an Air Conditioning System
1491(2)
Adding Refrigerant Oil
1493(1)
A/C System Service Rules
1493(1)
Heater Service
1494(1)
Electronic Climate Control Service
1495(1)
Duff's Garage
1496(1)
Summary
1496(2)
Important Terms
1498(1)
Review Questions---Chapter 76
1498(1)
ASE-Type Questions
1499(1)
Activities---Chapter 76
1500(1)
Climate Control System Diagnosis
1501(4)
Section 13 Safety, Security, and Navigation Systems
Restraint Systems
1505(13)
Vehicle Collisions
1505(2)
Active and Passive Restraints
1507(1)
Seat Belt Systems
1507(1)
Knee Diverter
1507(2)
Air Bag Systems
1509(4)
Air Bag Sensors
1513(1)
Air Bag Controller
1514(1)
Industry Trend
1515(1)
Summary
1515(1)
Important Terms
1515(1)
Review Questions---Chapter 77
1516(1)
ASE-Type Questions
1516(1)
Activities---Chapter 77
1517(1)
Restraint System Service
1518(10)
Seat Belt Service
1518(1)
Air Bag System Service
1519(1)
Air Bag Module Service
1520(2)
Air Bag Sensor Service
1522(2)
Air Bag Controller Service
1524(1)
Duff's Garage
1524(1)
Summary
1525(1)
Important Terms
1525(1)
Review Questions---Chapter 78
1525(1)
ASE-Type Questions
1526(1)
Activities---Chapter 78
1526(1)
Restraint System Diagnosis
1527(1)
Security and Navigation Systems, New and Future Technologies
1528(13)
Security Systems
1528(3)
Navigation Systems
1531(2)
Future Systems
1533(2)
Alternate Power Sources
1535(3)
Industry Trend
1538(1)
Summary
1538(1)
Important Terms
1539(1)
Review Questions---Chapter 79
1539(1)
ASE-Type Questions
1539(1)
Activities---Chapter 79
1539(1)
Security System Diagnosis
1540(1)
Reference Section 1541(4)
Glossary of Terms 1545(20)
Internet Resources 1565(1)
Acknowledgments 1566(1)
Index 1567

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