Section 1 Introduction to Automotive Diagnosis, Service, and Repair |
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Introduction to the Automotive Service and Repair Industry |
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15 | (10) |
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15 | (1) |
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Automotive Service Positions |
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15 | (2) |
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Other Opportunities in the Auto Service Industry |
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17 | (1) |
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Types of Auto Service Facilities |
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18 | (2) |
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Chain and Department Store Auto Service Centers |
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Technician Training Opportunities |
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20 | (2) |
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Training to become a Technician |
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Training for Experienced Technicians |
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22 | (3) |
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Safety and Environmental Protection |
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25 | (12) |
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25 | (4) |
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Following Proper Work Procedures |
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Personal Protective Equipment |
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Preventing Environmental Damage |
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29 | (2) |
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Ways of Damaging the Environment |
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31 | (6) |
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Improper Vehicle Repair Procedures |
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Following Proper Environmental Procedures |
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Basic Tools and Service Information |
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37 | (24) |
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37 | (1) |
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37 | (16) |
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Hydraulically Operated Tools |
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53 | (8) |
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Care of Service Information |
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Precision Tools and Test Equipment |
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61 | (18) |
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61 | (1) |
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61 | (1) |
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62 | (1) |
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Precision Measuring Tools |
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62 | (8) |
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Using an Outside Micrometer |
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Other Useful Measuring Tools |
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Inside and Outside Calipers |
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Other Automotive Measuring Equipment |
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70 | (9) |
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Jacks, Lifts, and Holding Fixtures |
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79 | (10) |
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79 | (4) |
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Double-Post Suspension Lift |
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83 | (1) |
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Specialty Lifting Equipment |
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83 | (2) |
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Portable Crane and Chain Hoist |
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85 | (4) |
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Cleaning Equipment and Techniques |
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89 | (10) |
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Types of Cleaning Equipment |
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89 | (1) |
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Types of Cleaning Systems |
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90 | (9) |
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Mechanical Cleaning Systems |
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High-Pressure Spray Cleaning |
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Low-Pressure Spray Cleaning |
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High-Pressure Parts Washer |
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Welding Equipment and Techniques |
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99 | (14) |
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Preparing the Joint for Welding |
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99 | (1) |
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99 | (1) |
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Backhand and Forehand Methods |
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Uphill and Downhill Welding |
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100 | (1) |
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100 | (1) |
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100 | (1) |
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101 | (1) |
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102 | (3) |
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Safety Rules for Arc Welding |
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Preventing Damage to the Arc Welder, Vehicle, and the Surrounding Area |
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105 | (4) |
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Setting up Oxyacetylene Equipment |
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Using the Oxyacetylene Cutting Torch |
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Basic Safety Rules for Oxyacetylene Equipment |
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109 | (4) |
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Sources of Heat for Brazing |
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Fasteners, Gaskets, and Sealants |
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113 | (30) |
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113 | (4) |
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Removing Broken Studs or Screws |
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Bolt and Screw Terminology |
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117 | (2) |
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Major and Minor Diameters |
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Right-Hand and Left-Hand Threads |
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119 | (1) |
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119 | (1) |
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Special Locking Compounds |
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120 | (2) |
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122 | (6) |
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128 | (4) |
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Gaskets Installation Techniques |
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132 | (1) |
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Holding the Gasket during Assembly |
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Use Proper Sequence and Torque |
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Stamped Parts Require Extra Care |
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Steps in Proper Gasket Installation |
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133 | (4) |
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Oil Seal Construction and Materials |
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Other Types of Oil and Grease Seals |
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Steps in Seal Installation |
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Other Information on Seal Installation |
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O-Ring Installation Steps |
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137 | (1) |
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138 | (5) |
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143 | (18) |
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143 | (1) |
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Tubing Fittings and Connectors |
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144 | (4) |
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T-, Swivel, and O-Ring Fittings |
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Connectors, Unions, and Elbows |
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148 | (4) |
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152 | (9) |
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Cooling System and Heater Hose |
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Power Steering and Brake Hose |
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Friction and Antifriction Bearings |
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161 | (22) |
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Major Classes of Bearings |
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161 | (1) |
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162 | (7) |
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Friction Bearing Installation |
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Checking Bearing Clearance |
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169 | (14) |
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Antifriction Bearing Service |
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Antifriction Bearing Failure |
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183 | (26) |
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183 | (1) |
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Engine Lubrication System Service |
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183 | (3) |
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Checking Engine Oil Level |
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186 | (1) |
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Determining when Oil Should Be Changed |
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Changing the Oil and Filter |
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187 | (1) |
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Other Services during Oil and Filter Change |
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188 | (9) |
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Checking the Crankcase Ventilation System |
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Checking the Fuel Filters |
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Lubricating Suspension and Steering Linkage |
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Lubricating the Driveline |
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Lubricating Body Hinge Pivot Points and Lock Mechanisms |
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Lubricating the parking Brake Cable |
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Checking Automatic Transmission |
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Checking Gearbox Fluid Levels |
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Checking Coolant Level and Condition |
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Checking Power Steering Fluid Levels |
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Checking Brake Fluid Levels |
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197 | (3) |
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Changing Automatic Transmission |
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Transaxle Fluid and Filter |
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General Vehicle Inspection |
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200 | (4) |
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Inspecting Suspension Parts |
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Inspecting Steering Parts |
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Other Maintenance Procedures |
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204 | (5) |
Section 2 Electrical/Electronic Systems |
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209 | (16) |
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209 | (10) |
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Primary Wire Construction |
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Joining Primary Terminals and Wires |
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219 | (1) |
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220 | (1) |
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220 | (1) |
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Checking Wires and Connections |
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220 | (1) |
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220 | (5) |
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Chassis Electrical Service |
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225 | (26) |
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225 | (4) |
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Fuses, Fusible Links, and Circuit Breakers |
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Vehicle Lights and Switches |
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229 | (3) |
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Brake Lights and Switches |
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Turn Signals, Flasher Lights, and Switches |
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232 | (1) |
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233 | (1) |
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Windshield Wiper Motors and Controls |
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Power Window, Tailgate, Convertible Top, and Sunroof Motors |
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Power Antenna Motors and Switches |
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234 | (2) |
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Chassis-Mounted Solenoids and Relays |
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236 | (1) |
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Power Door Lock Solenoids and Switches |
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237 | (2) |
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Remote Keyless Entry System |
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239 | (1) |
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239 | (1) |
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Rear Window and Mirror Defrosters |
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239 | (1) |
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240 | (11) |
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Disabling and Enabling Air Bag Systems |
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Troubleshooting Air Bag Systems |
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Servicing a Deployed Air Bag |
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Air bag Service Precautions |
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Charging and Starting System Service |
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251 | (28) |
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251 | (7) |
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Batteries Can Be Dangerous |
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Checking Battery Condition |
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Checking Open Circuit Voltage before Testing |
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Battery Temperature Sensor |
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Battery Removal and Installation |
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Jump Starting with a Booster Battery |
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258 | (6) |
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Undercharging or No Charging |
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Ammeter or Indicator Light Problems |
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Alternator Service Precautions |
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Checking Alternator Output |
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Voltage Regulator Service |
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Computerized Charging System |
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Check Alternator Charging Circuit for Excessive Resistance |
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Alternator Disassembly and Overhaul |
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264 | (15) |
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Always Check the Battery First |
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Solenoids, Relays, and Switches |
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Starter No-Load and Stall Torque (Locked Armature) Tests |
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Testing the Armature for Short Circuits |
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Checking the Armature for Grounds |
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Inspecting the Commutator Bars for Opens |
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Test Field Coils for Opens |
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Test Field Coils for Grounds |
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Testing the Starter Solenoid |
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Computer System Diagnosis and Repair |
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279 | (34) |
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Diagnosing Computer Control System Problems |
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279 | (2) |
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281 | (4) |
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The Trouble Code Retrieval Process |
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Diagnostic Trouble Code Format |
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OBD I and OBD II Code Formats |
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Interpreting Trouble Codes |
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Hard and Intermittent Codes |
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Other Scan Tool Information |
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285 | (1) |
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286 | (11) |
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Testing Mass Airflow (MAF) Sensors |
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Testing manifold Absolute Pressure (MAP) Sensors |
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Testing Temperature Sensors |
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Testing Throttle Position Sensors |
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Testing Crankshaft and Camshaft Position and Speed Sensors |
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Testing Vehicle Speed Sensors |
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297 | (1) |
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298 | (2) |
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Testing Solenoids and Relays |
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300 | (1) |
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Throttle Position Sensor Adjustment |
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Adjusting Crankshaft and Camshaft Position Sensors |
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Replacing Computer System Components |
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300 | (6) |
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Oxygen Sensor Replacement |
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MAF and MAP Sensor Replacement |
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Throttle Position Sensor Replacement |
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Temperature Sensor Replacement |
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Camshaft Position Sensors |
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Replacing a Knock Sensor Module |
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Flash Programming a Computer |
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306 | (1) |
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Follow-up for Computer Control System Repairs |
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307 | (6) |
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Section 3 Engine Performance and Driveability |
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313 | (28) |
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Types of Ignition Systems |
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313 | (2) |
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Ignition System Problem Diagnosis |
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315 | (8) |
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Troubleshooting a No-Start Condition: Spark Test |
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Testing, Replacing, and Adjusting Ignition System Components |
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Checking the Ignition System with an Oscilloscope |
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323 | (4) |
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Typical Oscilloscope Patterns and Their Meanings |
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327 | (3) |
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330 | (1) |
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Disassembling the Distributor |
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Assembling the Distributor |
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Installing the Distributor (Engine Undisturbed) |
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Installing the Distributor (Engine Disturbed) |
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331 | (10) |
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Plug Size, Reach, Heat Range, and Type |
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341 | (16) |
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Relieving System Pressure |
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341 | (1) |
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342 | (2) |
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Expanded (Bulged) Fuel Tank |
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Removing a Dent in the Fuel Tank |
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344 | (3) |
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Repairing Damaged Fuel Line |
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347 | (6) |
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Mechanical Fuel Pump Repair |
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Rebuilding Mechanical Fuel Pumps |
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Electric Fuel Pump Repair |
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Testing Electric Fuel Pumps |
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Electric Fuel Pump Service |
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Electric Fuel Pump Inertia Switch |
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353 | (4) |
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Fuel Injection System Service |
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357 | (30) |
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Electronic Fuel Injection Systems |
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357 | (1) |
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Throttle Body Fuel Injection |
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Central Point Fuel Injection |
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Fuel Injection System Components |
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358 | (2) |
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Throttle Bodies and Related Components |
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360 | (1) |
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Electronic Fuel Injection Diagnosis |
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360 | (6) |
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Initial System Inspection |
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Checking Fuel Injection System Pressure |
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checking the Fuel Pressure Regulator |
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Checking a Returnless Fuel System |
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Checking Fuel Injector Operation |
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Checking Injectors on the Vehicle |
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Checking Injector Windings |
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Isolating the Source of the Problem |
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Performing an Injector balance Test |
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Using Waveform Meters to Check Fuel Injection Components |
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Checking for Deposits in the Throttle Body |
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Checking Idle Speed Control Devices |
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Electronic Fuel Injection System Service |
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366 | (5) |
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Cleaning Throttle Valves and Bodies |
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Removing and Replacing Fuel Injectors |
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Removing and Replacing Fuel Pressure Regulators |
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Overhauling Throttle Bodies |
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Converting MAF System to Calculated Charge |
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Mechanical Fuel Injection System |
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371 | (1) |
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Mechanical Injection Fuel Flow Control |
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Mechanical Fuel Injection System Service |
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372 | (1) |
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Mechanical Fuel Injection Diagnosis |
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Mechanical Fuel Injection System Adjustments |
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Pressure Regulator and Injector Replacement |
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Installing an Aftermarket Fuel Injection System |
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373 | (1) |
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Diesel Fuel Injection Systems |
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374 | (1) |
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Diesel Injection System Service |
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375 | (12) |
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Diesel Engine Electronics |
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Stopping a Runaway Diesel Engine |
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Injection Pump Removal and Replacement |
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Purging the Injection System |
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Servicing Diesel Glow Plugs |
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387 | (16) |
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387 | (8) |
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Exhaust System Components |
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Turbochargers and Superchargers |
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395 | (8) |
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403 | (14) |
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403 | (1) |
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Driveability Diagnosis versus Tune-up |
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403 | (1) |
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403 | (7) |
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The Seven-Step Diagnostic Process |
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The Importance of Follow-Up |
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410 | (7) |
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Checklist for Maintenance Tune-ups |
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Chassis Dynamometer Road Test |
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Emission System Testing and Service |
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417 | (22) |
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417 | (4) |
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Equipment Used to Perform Tests |
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Performing Emissions Tests |
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Preparing a Vehicle for Emissions Testing |
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421 | (1) |
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Checking Emissions in the Shop |
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421 | (1) |
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Diagnosing Emission Control System Problems |
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422 | (1) |
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Emission Informaion Label |
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OBD II Emissions Systems Monitoring |
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Emission Control System Service |
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422 | (17) |
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Devices for Heating Intake Air |
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Exhaust Gas Recirculation |
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OBD II EGR System Monitoring |
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OBD II Air Injection System Monitoring |
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OBD II Catalyst Monitoring |
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Section 4 Engine Repair |
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Engine Mechanical Troubleshooting |
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439 | (14) |
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Steps for Diagnosing Engine Problems |
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439 | (14) |
|
|
|
|
|
Check the Engine's Mechanical Condition |
|
|
|
Performing a Compression Test |
|
|
|
Using a Cylinder Leakage Detector |
|
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|
|
|
|
|
|
|
453 | (26) |
|
The Need for a Cooling system |
|
|
453 | (1) |
|
|
453 | (19) |
|
Dealing with an Overheated Engine |
|
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|
|
|
|
|
|
|
Useful Life of Antifreeze |
|
|
|
|
|
Cooling System Maintenance |
|
|
|
|
|
Bleeding the Cooling System |
|
|
|
|
|
Finding Leaks in the Cooling System |
|
|
|
Pressure Testing the Cooling System |
|
|
|
|
|
Checking for Internal Leaks with Test Chemicals |
|
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|
|
|
|
|
|
|
|
|
|
|
OBD II Thermostat Monitor |
|
|
|
|
|
Radiator Removal and Replacement |
|
|
|
|
|
|
|
|
472 | (7) |
|
Cleaning Fins on an Air-cooled Engine |
|
|
|
|
|
Replacing Blower and Bearing |
|
|
|
|
|
Engine Removal, Disassembly, and Inspection |
|
|
479 | (18) |
|
General Removal Procedures |
|
|
479 | (1) |
|
Support the Transmission or Transaxle |
|
|
|
|
|
Disconnect all Attached Wiring, Tubing, Houses, and Controls |
|
|
|
|
480 | (2) |
|
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|
|
|
Engine Removal From Under the Vehicle |
|
|
482 | (1) |
|
Safety Rules for Pulling Engines |
|
|
|
|
483 | (1) |
|
Engine Disassembly and Inspection |
|
|
483 | (9) |
|
Place the Engine on a Stand |
|
|
|
Intake and Plenum Removal |
|
|
|
|
|
Camshaft Timing Mechanism Removal |
|
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|
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|
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|
Checking for Cracks and Warpage |
|
|
492 | (5) |
|
|
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Checking Block for Cracks |
|
|
|
Checking Cylinder Head for Cracks |
|
|
|
Checking Crankshaft for Cracking |
|
|
|
Checking Block and Head Surfaces for Warpage |
|
|
|
Cylinder Head and Valve Service |
|
|
497 | (20) |
|
Cylinder Head Reconditioning |
|
|
497 | (12) |
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509 | (3) |
|
|
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Checking Installed Height of Valve Spring |
|
|
|
Reinstalling the Head on the Engine |
|
|
512 | (1) |
|
Valve Service with Head on Engine |
|
|
512 | (5) |
|
Engine Block, Crankshaft, and Lubrication System Service |
|
|
517 | (34) |
|
|
517 | (8) |
|
|
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Installing In-Block Camshaft Bearings |
|
|
|
Camshaft Rear Bearing Core Plug or Oil Seal Plug |
|
|
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|
525 | (2) |
|
Check Main and Rod Journals for Finish and Accuracy |
|
|
|
|
|
|
|
Main Bearing Insert Installation |
|
|
527 | (1) |
|
Installing the Crankshaft |
|
|
|
Checking Bearing Clearance |
|
|
|
Rear Main Bearing Oil Seals |
|
|
528 | (5) |
|
|
|
|
|
Checking Cranshaft Endplay |
|
|
|
Measuring Crankshaft Main Journals---Engine in Car |
|
|
|
Removing Crankshaft Main Bearing Upper Inserts---Engine in Car |
|
|
|
Rolling in a New Bearing Insert---Engine in Car |
|
|
|
Checking Main Bearing Clearance---Engine in Car |
|
|
|
Installing a Rear Main Bearing Oil Seal---Engine in Car |
|
|
|
Checklist for Crankshaft and Bearing Service |
|
|
533 | (1) |
|
|
533 | (2) |
|
|
535 | (8) |
|
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Assembling Connecting Rod and Piston |
|
|
|
|
|
Installing Rod and Piston Assembly |
|
|
|
|
543 | (1) |
|
|
543 | (8) |
|
|
|
Valve Train and Intake Service |
|
|
551 | (24) |
|
Interference and Noninterference Engines |
|
|
551 | (1) |
|
|
551 | (4) |
|
Checking Journal-to-Bearing Clearance |
|
|
|
|
|
Camshaft Drive Thrust Direction |
|
|
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|
|
|
|
|
555 | (4) |
|
Servicing Hydraulic Lifters |
|
|
|
Installing Hydraulic Lifters |
|
|
|
Overhead Camshaft Hydraulic Lifters |
|
|
|
|
|
Servicing Mechanical Lifters |
|
|
|
Servicing Rocker Arms and Related Components |
|
|
559 | (1) |
|
|
|
|
|
Assembling and Installing Rocker Arm Assemblies |
|
|
|
Installing Ball Stud-Type Rocker Arms |
|
|
|
Servicing the Camshaft Drive Components |
|
|
560 | (1) |
|
Camshaft Drive Service with Engine in Vehicle |
|
|
560 | (10) |
|
Removing the Vibration Damper |
|
|
|
|
|
Servicing the Timing Gears |
|
|
|
Servicing the Timing Belt and Sprocket |
|
|
|
Servicing Timing Chain and Sprocket |
|
|
|
Removing and Replacing Front Cover Oil Seal |
|
|
|
Installing the Front Cover |
|
|
|
Camshaft and Valve Train Service Checklist |
|
|
570 | (1) |
|
Camshaft Drive Components |
|
|
|
|
|
Rocker Shaft and Ball Studs |
|
|
|
|
|
|
|
|
|
Intake Manifold and Intake Plenum Service |
|
|
571 | (4) |
|
Engine Assembly, Installation, and Break-In |
|
|
575 | (12) |
|
Typical Engine Assembly Sequence |
|
|
575 | (1) |
|
Cover Engines for Protection |
|
|
|
Adjusting Valve Lash for Hydraulic Lifters |
|
|
576 | (1) |
|
Lifter Must Be on Cam Lobe Base Circle |
|
|
|
Lifter Plunger Must Be at the Top of Travel |
|
|
|
Adjusting Valve Lash for Mechanical Lifters |
|
|
577 | (1) |
|
Cold and Hot Clearance Settings |
|
|
|
Direct Acting Overhead Camshaft Adjustments |
|
|
578 | (1) |
|
|
578 | (3) |
|
|
|
Installation with Transmission or Transaxle in Car |
|
|
|
Installation with Transmission or Transaxle on Bench |
|
|
|
Installation with Transmission or Transaxle on Engine |
|
|
|
Position Engine Carefully |
|
|
|
Connect All Wiring, Hoses, Tubing, and Linkages |
|
|
|
An Overhauled Engine Needs Instant Lubrication |
|
|
|
Pressurizing the Engine Lubrication System |
|
|
|
Pressurizer as a Bearing Leak Detector |
|
|
|
|
|
|
|
|
|
|
|
Double-Check before Starting |
|
|
|
|
581 | (1) |
|
|
|
Run the Engine at Fast Idle |
|
|
|
Provide Adequate Ventilation |
|
|
|
|
|
Do a Road Test/Break-In Run |
|
|
|
|
|
Deliver the Vehicle to the Owner |
|
|
582 | (5) |
|
|
|
|
Section 5 Manual Drive Train and Axles |
|
|
Clutch and Flywheel Service |
|
|
587 | (20) |
|
|
587 | (20) |
|
Determining the Reason for Clutch Failure |
|
|
|
|
|
Sanding Clutch Friction Surfaces |
|
|
|
Inspecting the Flywheel-to-Clutch Friction Surface |
|
|
|
|
|
|
|
Removing the Flywheel Ring Gear |
|
|
|
|
|
Checking the Pressure Plate Assembly |
|
|
|
Rebuilding a Pressure Plate Assembly |
|
|
|
Replacing the Clutch Pilot Bushing or Bearing |
|
|
|
Aligning the Clutch Housing as Necessary |
|
|
|
Installing the Clutch Disc and Pressure Plate Assembly |
|
|
|
|
|
Steam Cleaning Precautions |
|
|
|
Manual Transmission and Transaxle Service |
|
|
607 | (20) |
|
Transmission and Transaxle Designs |
|
|
607 | (2) |
|
Manual Transmission Types |
|
|
|
|
|
Servicing Manual Transmissions and Transaxles |
|
|
609 | (18) |
|
|
|
Check Clutch and Shift Linkage |
|
|
|
|
|
Remove Transmission or Transaxle |
|
|
|
|
|
|
|
Inspect Gears, Shafts, Synchronizers, and Other Parts |
|
|
|
|
|
Manufacturer's Service Manuals |
|
|
|
General Disassembly Procedures |
|
|
|
Clean All Parts Thoroughly |
|
|
|
|
|
|
|
Inspect Extension Housing or CV Axle Housing |
|
|
|
Inspect Output Shaft and Gears |
|
|
|
Inspect Countershaft and Gears |
|
|
|
Inspect Reverse Idler Gear |
|
|
|
|
|
Inspect Transaxle Chain and Sprockets or Gears |
|
|
|
Inspect Transaxle Differential Unit |
|
|
|
Check Case and Housings for Cracks and Burrs |
|
|
|
Obtain and Check New Parts |
|
|
|
Use New Snap Rings, Thrust Washers, and Gaskets |
|
|
|
|
|
|
|
Transmission or Transaxle Reassembly |
|
|
|
General Internal Part Installation Procedures |
|
|
|
Lubricate Assembled Internal Parts |
|
|
|
|
|
Install Transmission or Transaxle |
|
|
|
|
|
Fill Transmission or Transaxle |
|
|
|
|
Section 6 Automatic Transmission and Transaxle |
|
|
Automatic Transmission and Transaxle Service |
|
|
627 | (30) |
|
Automatic Transmissions and Transaxles |
|
|
627 | (6) |
|
|
|
Planetary Gearsets and Holding Members |
|
|
|
|
|
Electronic Control System |
|
|
|
Transmission and Transaxle Designs |
|
|
|
Automatic Transmission and Transaxle Service |
|
|
633 | (24) |
|
Transmission and Transaxle Service Basics |
|
|
|
Transmission and Transaxle Service Tools |
|
|
|
Transmission and Transaxle Identification |
|
|
|
|
|
Diagnosing Transmission and Transaxle Problems |
|
|
|
|
|
Axle and Driveline Service |
|
|
657 | (44) |
|
Rear-Wheel Drive Shaft Service |
|
|
657 | (8) |
|
Cross-and-Roller Universal Joint |
|
|
|
Constant-Velocity Universal Joint |
|
|
|
Removing Rear Drive Shaft |
|
|
|
Repairing Cross-and-Roller U-Joints |
|
|
|
Repairing Rear-Wheel Drive Constant-Velocity Universal Joints |
|
|
|
|
|
|
|
|
|
Front-Wheel Drive CV Axle Service |
|
|
665 | (4) |
|
|
|
|
|
|
669 | (8) |
|
|
|
Axles for Independent Rear Suspensions |
|
|
|
Flanged End Side Axle Removal |
|
|
|
|
|
|
|
|
|
|
|
Axle Oil Seal Replacement |
|
|
|
Rear Wheel Bearing Replacement |
|
|
|
|
|
|
|
Ring and Pinion, Differential Unit Service |
|
|
677 | (24) |
|
|
|
|
|
Ring and Pinion, Differential Removal |
|
|
|
Differential Disassembly, Inspection, and Repair |
|
|
|
New Ring Gear Installation |
|
|
|
Pinion Drive Gear Removal |
|
|
|
Installing New Pinion Bearings |
|
|
|
Installing Differential Case in the Carrier (Threaded Adjuster Type) Installing the Differential Case in the Carrier--Shim Preload Adjustment |
|
|
|
Checking the Tooth Contact Pattern |
|
|
|
Limited Slip Differential Service |
|
|
|
|
|
|
701 | (22) |
|
Four-Wheel Drive Components |
|
|
701 | (16) |
|
Part-Time Transfer Case Operation |
|
|
|
Full-Time Four-Wheel Drive |
|
|
|
Electronic Transfer Cases |
|
|
|
|
|
Electronic Transfer Case Problems |
|
|
|
|
|
|
|
Control Computer Problems |
|
|
|
Wiring and Connector Problems |
|
|
|
Transfer Case Electrical Checks |
|
|
|
Using Scan Tools to Check the Transfer Case |
|
|
|
|
|
General Disassembly Procedures |
|
|
|
Cleaning and Inspecting Parts |
|
|
|
|
|
|
|
Transfer Case Installation |
|
|
|
|
|
|
717 | (1) |
|
|
|
|
718 | (5) |
Section 7 Brakes |
|
|
|
723 | (44) |
|
|
724 | (1) |
|
Brake Pedal and Master Cylinder |
|
|
|
Brake Light Switch and Bulbs |
|
|
|
Wheel Cylinders and Brake Shoe Assemblies |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Brake Hydraulic System Operation |
|
|
725 | (18) |
|
|
|
Brake Fluid Will Ruin Paint |
|
|
|
|
|
Master Cylinder Operation |
|
|
|
Dual-Piston Master Cylinder |
|
|
|
|
|
Quick Take-Up Master Cylinder |
|
|
|
|
|
|
|
Adjusting Brake Pedal Height |
|
|
|
Adjusting Brake Pedal Free Travel |
|
|
|
|
|
|
|
Disc Brake Caliper Service |
|
|
|
Servicing Brake Lines and Hose |
|
|
|
Servicing Brake System Hydraulic Valves |
|
|
|
|
|
|
|
Height-Sensing Proportioning Valve |
|
|
|
Disc Brake Metering Valve |
|
|
|
Pressure Differential Switch |
|
|
|
|
|
|
|
Bleeding Anti-Lock Brake Systems |
|
|
|
Brake Friction Member Service |
|
|
743 | (9) |
|
|
|
|
|
Breaking in a New Set of Brake Linings or Brake Pads |
|
|
|
Brake Drum and Rotor Service |
|
|
|
Parking Brake Adjustments |
|
|
752 | (1) |
|
Adjusting Rear Wheel Parking Brake |
|
|
|
Adjusting Disc-Brake-Type Parking Brake |
|
|
|
|
753 | (14) |
|
Checking Power Brake Operation |
|
|
|
Power Booster Maintenance |
|
|
|
|
|
Anti-Lock Brake and Traction Control System Service |
|
|
767 | (18) |
|
|
767 | (12) |
|
Always Obtain a Service Manual |
|
|
|
The Reason for Anti-Lock Brakes |
|
|
|
Anti-Lock Brake System Components |
|
|
|
Anti-Lock Brake Operation |
|
|
|
Anti-Lock Brake System Maintenance |
|
|
|
Troubleshooting Anti-Lock Brakes |
|
|
|
|
|
Checking Wheel Speed Sensors |
|
|
|
|
|
Checking Hydraulic Actuator |
|
|
|
|
|
|
|
Replacing a Toothed Rotor |
|
|
|
Replacing a G-Force Sensor |
|
|
|
Replacing a Control Module |
|
|
|
Replacing Hydraulic System Components |
|
|
|
|
779 | (1) |
|
Traction Control System Components |
|
|
|
Traction Control System Maintenance |
|
|
|
Troubleshooting Traction Control Systems |
|
|
|
Replacing Traction Control System Components |
|
|
|
Foundation Brake Service on Vehicles Equipped with ABS or Traction Control |
|
|
780 | (2) |
|
Bleeding an Anti-Lock Brake System |
|
|
782 | (3) |
Section 8 Suspension and Steering |
|
|
Suspension System Service |
|
|
785 | (26) |
|
|
785 | (14) |
|
|
|
Front Coil Spring Service |
|
|
|
|
|
|
|
|
|
Checking Shock Absorbers and Strut Dampers |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
799 | (5) |
|
|
|
Replacing Rear Suspension Control Arms and/or Bushings |
|
|
|
|
802 | (2) |
|
|
|
Air-Operated Struts and Shocks |
|
|
|
Automatic Level Control Service |
|
|
|
Computerized Ride Control Systems |
|
|
804 | (7) |
|
Ride Control System Troubleshooting |
|
|
|
|
811 | (30) |
|
Types of Steering Systems |
|
|
811 | (1) |
|
Steering Column and Steering Wheel |
|
|
811 | (1) |
|
Conventional Steering Gears |
|
|
812 | (9) |
|
|
|
|
|
Conventional Power Steering Service |
|
|
|
Rack-and-Pinion Steering Gears |
|
|
821 | (2) |
|
Manual Rack-and-Pinion Steering Gear Overhaul |
|
|
|
Rack-and-Pinion Power Steering |
|
|
|
|
823 | (7) |
|
|
|
|
|
Power Steering Pump Overhaul |
|
|
|
|
|
Power Steering Coolers and Switches |
|
|
|
|
830 | (4) |
|
|
|
Electronic Assist Steering |
|
|
834 | (7) |
|
Electronic Assist Steering Service |
|
|
|
|
841 | (22) |
|
|
841 | (10) |
|
Tapered Roller Bearing Service |
|
|
|
Sealed Ball and Roller Bearings |
|
|
|
Replacing Sealed Bearings---Rear Nondriving Axles |
|
|
|
|
851 | (1) |
|
|
|
|
|
|
|
|
851 | (1) |
|
|
852 | (11) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tire Demounting and Mounting |
|
|
|
Repairing a Punctured Tire |
|
|
|
Tire Inflation Following Mounting |
|
|
|
|
|
|
|
Measuring Wheel and Tire Runout |
|
|
|
|
|
|
863 | (22) |
|
|
863 | (5) |
|
|
|
|
|
|
|
Steering Axis Inclination |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Wheel Alignment Equipment |
|
|
|
Performing Wheel Alignments |
|
|
868 | (17) |
|
|
|
Final Preparation for Wheel Alignment |
|
|
|
|
|
|
|
|
|
Measuring, Recording, and Adjusting Alignment |
|
|
|
|
|
|
Section 9 Heating and Air Conditioning |
|
|
Air Conditioning and Heater Service |
|
|
885 | (42) |
|
Principles of Air Conditioning |
|
|
885 | (3) |
|
Types of Air Conditioning Systems |
|
|
|
|
|
|
888 | (3) |
|
|
|
R-12 and Blended Refrigerants |
|
|
|
Refrigerants and Governmental Regulation |
|
|
|
|
|
|
|
|
891 | (1) |
|
Components of the Air Conditioning System |
|
|
892 | (8) |
|
|
|
|
|
Refrigerant Flow Restrictor |
|
|
|
|
|
|
|
|
|
|
|
|
|
Evaporator Pressure Controls |
|
|
|
Pressure and Temperature Controls |
|
|
|
|
|
|
|
|
|
Air Conditioning System Service |
|
|
900 | (9) |
|
|
|
|
|
Testing System Performance |
|
|
|
Refrigerant Identification |
|
|
|
|
|
Refrigerant Recovery/Recycling |
|
|
|
Checking Compressor Oil Level |
|
|
|
|
|
|
|
Using a Refrigerant Service Center |
|
|
|
Charging with the Manifold Gauge |
|
|
|
Refrigeration System Purging |
|
|
|
|
|
Air Conditioning Component Service |
|
|
909 | (6) |
|
Service Fitting Precautions |
|
|
|
|
|
Expansion Valve and Orifice Tube Service |
|
|
|
Replacing Hose and Tubing |
|
|
|
|
|
Accumulator/Receiver-Drier Service |
|
|
|
|
|
|
|
|
915 | (2) |
|
|
917 | (1) |
|
Checking Heater Operation |
|
|
|
|
|
|
|
|
|
Air Distribution and Control System Service |
|
|
918 | (1) |
|
Air Distribution Wiring and Vacuum Circuits |
|
|
919 | (8) |
|
Air Distribution System Ductwork |
|
|
Section 10 Career Preparation |
|
|
Repair Orders and Cost Estimates |
|
|
927 | (6) |
|
|
927 | (2) |
|
|
|
|
|
Determining Outside Service Costs |
|
|
|
|
|
|
|
|
929 | (4) |
|
|
|
|
|
|
|
Finishing the Cost Estimate |
|
|
|
Get an OK for Additional Costs |
|
|
|
|
933 | (10) |
|
|
933 | (1) |
|
Applying for the ASE Tests |
|
|
934 | (1) |
|
|
935 | (2) |
|
|
|
|
|
|
|
Incomplete Sentence Questions |
|
|
|
|
937 | (1) |
|
|
937 | (2) |
|
|
939 | (4) |
Appendix A. Carburetor Service |
|
943 | (12) |
Appendix B. OBD II Diagnostic Codes |
|
955 | (8) |
Appendix C. Conversion Charts |
|
963 | (8) |
Dictionary of Automotive Terms |
|
971 | (40) |
Acknowledgments |
|
1011 | (2) |
Index |
|
1013 | |